Iyo abajenjeri bagaragaje ibyuma bitagira umwanda kubikoresho bya hydraulic, amazu ya pompe, cyangwa shitingi ya winch yo hanze, ntibakenera ibyuma gusa-bakeneye gutekana kurwego munsi ya bar 300, kurwanya ruswa mubidukikije byuzuyemo chloride, hamwe nuburinganire bwa microstructural nyuma yo kuvura ubushyuhe. Niyo mpamvu an ishoramari guta uruganda rukora ibyuma ntabwo ari umucuruzi-ni kwagura tekinike yitsinda ryabashushanyije.
Twabonye imishinga myinshi ihagaze kuri prototype kuberako uruganda rwafashe ibyuma bitagira umwanda nkibyuma bya karubone: amarembo amwe, igipimo kimwe cyo gukonjesha, protocole imwe yo kugenzura. Ariko 316 idafite ingese igabanukaho 12% kuruta icyuma mugihe cyo gukomera. Amashanyarazi yacyo ni kimwe cya kabiri cya aluminium. Ubuso bwacyo bwa oxyde-ingenzi kuri passivation - ikora gusa mugihe gukonjesha gukurikiranye neza 5-10 ° C / min idirishya nyuma yo guta. Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dufata buri shoramari ryibyuma bidafite ingese nkigikorwa cya metallurgjiya - ntabwo ari uburyo bwo gukora imiterere.
Icyerekezo gitangira mbere yuko isuka isukwa
Abaguzi benshi bibwira ko gushora imari mubyukuri biva mubutaka bwa ceramic. Ntabwo aribyo. Bitangirana nigishashara cya geometrie - nuburyo iyo geometrie ikorana no kugabanuka kwa alloy. Kurugero: Amazu ya pisitori ya pompe yakozwe muri ASTM A473 Icyiciro cya 316 igomba gufata ± 0,05 mm kuri ID bore ifite uburebure bwa mm 280. Ibyo tubigeraho muguhindura ibishashara byo kwagura ibishashara bigabanya ubukana bwanyuma dukoresheje inzu yubushyuhe bwo mu nzu - ntabwo ari imbonerahamwe rusange. Itsinda ryacu ryibikoresho rihindura inguni zingana na 0.15 ° ziyongera zishingiye ku rukuta rwububiko, ntabwo ari inyandikorugero zisanzwe. Twemeje ubu buryo muri 172 yumusaruro wimibiri ya valve; 99.4% batsinze ingingo ya mbere ya CMM igenzura nta kongera gukora.
Uru rwego rwo kugenzura rusaba guhuza vertical. Ntabwo dushyira hanze inyubako yububiko, dewaxing, cyangwa kugenzura itanura. Ikigo cyacu cyujuje ISO gikemura ibyo uko ari bitatu - kandi ikabihuza nigihe-nyacyo cyo gutanga amakuru kuva kuri buri kintu gikomeye. Iyo gushonga 316 bidafite ingese, dukurikirana ibintu bya ogisijeni yashonze ubudahwema. Kurenga 25 ppm? Icyiciro gikurura icyerekezo cyikora kuri progaramu zidakomeye. Nta na kimwe kidasanzwe.
Aho Cobalt Yivanze hamwe na Steel idafite ibyuma
Dore ibyo amakipe menshi atanga amasoko abura: gushora ibyuma bidafite ibyuma ntibitandukanijwe nakazi ka superalloy. Ku kigo cyacu, itanura rimwe rishyushya AMS 5387 cobalt alloy na CF8M idafite umwanda. Kubera iki? Kuberako byombi bisaba kugenzura ikirere kimwe (vacuum + argon backfill), icyerekezo kimwe gishyushye (120 ° C / h kugeza kuri 1,100 ° C), hamwe na windows yo guhungabana (amasegonda 90). Iyi disipuline ihuza inzira isobanura ibyuma byacu bidafite umurage twarazwe protocole yubuyobozi bwumuriro - nta bigeragezo-by-amakosa yo kwiga.
Fata ibice bya T800. Gukomera kwabo (42-48 HRC) bisaba gukemura ikibazo kuri 1,120 ° C hanyuma hagakurikiraho kuzimya amazi mumasegonda 45. Twubatse icyo kizimya mu murongo wa casting - ntabwo ari igitekerezo. Igisubizo: kugoreka zeru kuri mm 142 z'umurambararo wa diametre aho abacuruzi babanje kuvuga ko 0.18 mm yiruka.
- Umuvuduko wumuvuduko: ASME B16.34 Icyiciro cya 600, cyemejwe kuri NACE MR0175 / ISO 15156
- Inzu ya pisitori ya pisitori: GD & T-yujuje ASME Y14.5-2018, harimo umwirondoro wubugenzuzi bwubuso bwo guhuza flanges
- Ubwubatsi bwimodoka winch center shaft rollers: Ubukomezi bwagenzuwe kuri ASTM E10, kurangiza hejuru Ra ≤0.8 µm as-cast
- Cobalt alloy nozzles: Ihagarikwa ryikigereranyo ryemejwe nyuma yubushyuhe bwa 500 hagati ya −40 ° C na + 220 ° C
Kuki "Ibikoresho byemewe" Ntabwo ari Kwamamaza gusa
"Dukoresha ibyuma byemewe bidafite ibyuma" bigaragara kuri 83% byurubuga rutanga isoko. Ariko ibyemezo ntacyo bivuze niba gukurikirana guhagarara kuri coil tag. Ku kigo cyacu, buri mubare wubushyuhe utembera muri sisitemu ya ERP-hamwe namakarita kuri casting yihariye ukoresheje kodegisi ya lazeri kuri buri gice. Mugihe umukiriya yasabye ibisekuru byuzuye kubintu byateganijwe kugirango tubone ibicuruzwa byo mu nyanja, twatanze raporo yikizamini cyurusyo, ibiti byo gusesengura ibintu, hamwe nitanura ryigihe-byose byahujwe numero yabakinnyi. Urwo rwego rwo gukorera mu mucyo ntabwo ari ubushake. Birasabwa kugirango API 6A yubahirizwe-kandi yatetse mubikorwa byacu, ntabwo bihindurwe kubigenzuzi.
Dutanga isoko 316, 304L, na duplex 2205 gusa duhereye ku ruganda rufite icyemezo cya EN 10204 3.1 - kandi tugenzura chimie tumaze kuyakira dukoresheje LIBS yerekanwe. Niba chromium iguye munsi ya 16.5% murugero rwa 304L, coil yose yashyizwe mu kato mbere yo gupakurura. Nta na kimwe kidasanzwe. Oya “rimwe gusa.”
Gutanga Byukuri Bisobanura Guteganya Byukuri
Baza abatanga ibintu bitanu mugihe cyo kuyobora mugihe cyo gushora ibyuma bidafite ingese, hanyuma uzabona ibisubizo bitanu-hamwe nurutonde rwibyumweru 8 kugeza 22. Ibyacu birakosowe: ibyumweru 14 kubiganiro byambere, ibyumweru 10 kubisubiramo-byemewe. Nigute? Mugihe cyo gufunga ubushobozi hakiri kare: 30% bya sitasiyo yacu yubaka igenewe kububiko bwihariye, kandi itanura ryacu rya vacuum riteganya ubushyuhe butagira umwanda mubice byabigenewe buri cyumweru. Nta guhinduranya ibishishwa hagati-kwiruka. Nta ngaruka zanduza. Ntibitangaje gutinda kubikoresho bisangiwe.
Twemeje aya masezerano buri munsi. Igihembwe gishize, 97.2% byibyuma bitagira ibyuma byoherejwe cyangwa mbere yitariki yiyemeje. Itandukaniro rya 2.8%? Byose byakurikiranwe kubakiriya basabwe na injeniyeri nyuma yo kwemeza ibikoresho - ntabwo byananiranye imbere.
Niba umushinga wawe utaha ukeneye umufatanyabikorwa ufata ibyuma bishora ibyuma bidafite ibyuma nka metallurgie, ntabwo ari inganda-ukeneye an ishoramari guta uruganda rukora ibyuma yubatswe neza, ntabwo ari ingano. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora muri ubwo buryo - ntabwo ari ukubera ko byoroshye, ariko kubera umuvuduko ukabije, kwangirika kwinshi, porogaramu zizewe cyane ntizisiga umwanya wo kumvikana. Precision ntabwo ari ishami hano. Ni sisitemu y'imikorere.
