Iyo ubonye 'Precision Casting Pvt Ltd' mwizina ryisosiyete, biroroshye gutanga ibitekerezo. Benshi bahita batekereza kwihanganira cyane, ibice bigoye, akenshi babihuza gusa no gushora imari. Ibyo ntabwo ari bibi, ariko ntabwo byuzuye. Imiterere ya 'Pvt Ltd' isanzwe mu turere twinshi dukomoka, ariko ntacyo ikubwira kubyerekeranye n'ubushobozi. Nabonye amaduka afite iryo zina akoresha imirongo yumucanga imaze imyaka ibarirwa muri za mirongo ikozwe nabi, hamwe nizindi zikoresha uburyo bugezweho bwa vacuum induction gushonga hamwe na shell molding sisitemu yibigize ikirere. Urufunguzo ntabwo ari umutwe; ni inzira yubuhanga inyuma yacyo. Uku kudasobanuka niho amasoko akunda gutsitara - tuvuge ko ibisobanuro byatanzwe aho kuba ibisubizo byagaragaye mubuhanga bwihariye no kugenzura.
Ibyingenzi: Byerekeranye nibikorwa, ntabwo ari amasezerano gusa
Gukora neza neza, kubwanjye, bishingiye kubikorwa byo kwigana. Turimo kuvuga ku bishushanyo. Igikonoshwa cyibikorwa, cyangwa Croning inzira, ni ifarashi ikoreramo ubunini buringaniye, ibyuma bigoye hamwe nibice bivanze. Itanga ubuso bwiza bwo kurangiza no kugereranya neza kuruta guta umucanga, ariko ntabwo ari hejuru. Aho rwose winjiye mubice byukuri ni hamwe no gushora imari, uburyo bwatakaye-ibishashara. Aha niho imyambarire ya 'Pvt Ltd' itandukanye. Ubushobozi bwo kugenzura ibumba rya ceramic, stuccoing, ibipimo by'itanura rya dewaxing, hamwe no gusuka kwanyuma - iyo ni orchestre. Gutandukana gato mubushyuhe bwubushyuhe bwubushyuhe bwa ceramic burashobora gutuma habaho kwibeshya cyangwa amarira ashyushye mubice bito. Ninzira nabonye yamenyerejwe ninzobere zimaze igihe, ntabwo ari generaliste.
Kurugero, suzuma ibikoresho nka CF8M idafite ibyuma cyangwa ibyuma bya duplex. Gusuka ibi muburyo bwo gushora imari bisaba kugenzura neza igipimo cyo gukomera kugirango hirindwe ibyiciro bidasobanutse. Uruganda rushobora gutondekanya ibyo bikoresho, ariko inkunga yabo ya metallurgjique - niba bakora isesengura ryimbere mu nzu, uburyo bategura uburyo bwo kwinjiza amarembo - ibyo ni ukuri. Ndibuka umushinga wibintu byangirika byamazi ya valve aho spec yahamagaye ibintu bikomeye bya ferrite. Abatanga ibicuruzwa byinshi 'Precision Casting' barabisezeranije, ariko kimwe gusa gifite ibikoresho byo gupima neza Fischer byapimwe neza byashoboraga gutanga cert hamwe na buri cyiciro, bikagenzura buri gihe.
Aha niho amateka yisosiyete ahinduka. Firime nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), urebye imyaka irenga 30 mugukina no gutunganya, byerekana ibihe byizunguruka. Bashyiraho urutonde rwibishishwa hamwe nishoramari ryihariye. Iri ni ituro ryibanze. Ikiringo c'imyaka 30 bivuze ko bashobora kuba baragarutse bakoresheje ubwihindurize bw'ibintu - kuva ku giti gushika kuri aluminiyumu gushika ku bisigazwa byihuta-kandi byagiye bikemura ibintu bigabanuka kuri buri kimwe. Ubwo bumenyi bw'inzego ku buryo igishashara gikora na polymer yacapishijwe 3D ntabwo iri mu gitabo; biri mubikorwa byabo.
Ikiraro gikomeye: Guhuza Casting hamwe na Machine
Hano hari umutego ukomeye: gufata casting no gutunganya nka silos zitandukanye. Igice gisobanutse neza usanga hafi-net-shusho, ariko burigihe bisaba gukora imashini zifunga hejuru, insinga, cyangwa kwihanganira gukomera. Niba utanga casting atagenzura imashini, uzungura ibyago byinshi byo guhuza ibikorwa. Umukanishi ashobora kubona ahantu hakomeye kuva ubukonje butunguranye muri casting, cyangwa ihinduka ryibanze risize ububiko budahagije kuri flange ikomeye. Umukino wo gushinja uratangira.
Imashini ihuriweho na CNC ntishobora kuganirwaho kubintu bikomeye. Iyo inzu ya casting nayo ikora imashini, barashobora gutegura gahunda yo gukina bakoresheje datum yo gutunganya. Barashobora kongeramo ububiko neza aho bikenewe no kugabanya ahandi. QSY yavuze mu buryo bweruye imashini ya CNC hamwe na serivisi zabo zo gukina ni inyungu ikomeye yo gukora. Bisobanura ko bashobora gukora imashini yo gupima imashini (CMM) kugenzura kumurongo umwe wakoreshejwe mugutunganya, kwemeza igice cyanyuma gihuye nicapiro riva kumurongo umwe winshingano. Nagenzuye ibikoresho aho uku kwishyira hamwe nta kashe; ingirabuzimafatizo zirangiza zigaburira muri banki yikigo cya CNC gihagaritse imashini, hamwe nabagenzi batunganya ibicuruzwa birimo nimero yubushyuhe hamwe nibikoresho byo gutunganya ibikoresho.
Urugero rufatika rwabaye pompe mumashanyarazi ashingiye kuri nikel (tekereza Inconel 718). Gukina byasabye ubunyangamugayo kumuvuduko mwinshi wo kuzenguruka, ariko umwirondoro wa hydraulic wibinyabiziga ukenera gusya CNC kugirango ugere kubutaka busabwa no kwihanganira umwirondoro. Gushakisha abakinnyi kuri 'Precision Casting Pvt Ltd' hamwe no gutunganya indi byatangije gutinda ibyumweru bitandatu kubera kudahuza ibipimo. Isomo ryarasobanutse: agaciro kari murwego rwo guhuza. Urubuga rwabatanga kuri https://www.tsingtaocnc.com iragaragaza ubu bushobozi buhujwe, burimo kuvuga kuruta izina rusange.
Ibintu bifatika: Umwihariko wa Alloys Ukuri
Abatanga ibicuruzwa benshi bandika 'udasanzwe twinshi' kurupapuro rwubushobozi bwabo. Nijambo ryagutse rishobora gusobanura ikintu cyose kuva 4140 yahinduwe kugeza kuri superalloys nyayo. Gukoresha cobalt ishingiye (urugero, Satelite) cyangwa nikel ishingiye kuri nikel (nka Monel) ni shampiyona itandukanye nibyuma bisanzwe bitagira umwanda. Ibi bikoresho bikunze kugaragara neza, bikunda gucika, kandi bisaba ubushyuhe bwihariye bwo gusuka hamwe nubushyuhe mbere yo gushyuha.
Ikibazo hamwe nibi ntabwo bishonga gusa; ni imyiteguro yose. Ibishashara byo gushora imari muri aya mavuta akenshi bikenera amarembo yihariye kugirango habeho gukomera. Igikonoshwa gishobora gukenera urufatiro rutandukanye, nka zircon, kugirango ruhangane nubushyuhe bwo hejuru busuka kandi birinde icyuma-cyuma. Uruganda ruzi neza ibi ruzagira imirongo itandukanye yo guteramo ibishashara hamwe n’ibyumba byubaka ibishishwa kuri ayo mavuta kugirango birinde kwanduza. Iyo mbonye isosiyete nka QSY ihamagarira byimazeyo cobalt ishingiye kuri nikel ishingiye kuri nikel, byerekana ibikorwa remezo byabigenewe. Ntabwo ari ikintu ushiramo; igiciro cyamafaranga yo gutanura neza itanura no kugenzura umwanda wo gushonga ibyo bikoresho ni byinshi cyane.
Kunanirwa akenshi biva kubifata nkibyuma bisanzwe. Ndibuka prototype ikora igice cya kashe ya turbine aho amavuta ya cobalt yasutswe mugikonoshwa gisanzwe gishingiye kuri silika yagenewe kutagira umwanda. Igisubizo cyabaye hejuru yubuso bukabije no gupima, hanyuma bitera kunanirwa gukabije mugihe cyo gutunganya nkuko igikoresho cyakubise urwego rwanduye. Intandaro yabyo yari inzira ihita. Inzobere ntizigera ikora iryo kosa ryambukiranya imipaka.
Ubuso bwo Kurangiza no Kuringaniza Amarembo: Ibipimo Byukuri
Ubusobanuro buragereranijwe. Mu gukina, bijyanye na CT (Cast Tolerance) ibipimo hamwe n'ubuso bukabije (Ra). Inganda zisanzwe ni ISO 8062 CT igipimo. Iduka risaba 'precision' rigomba kuba rishobora kukubwira urwego CT bahora bafata kubice bimwe byakozwe. Kubushoramari, CT 4-6 irasanzwe mubipimo byinshi. Gufata CT4 mubice bigoye ni ikimenyetso cyo kugenzura cyane.
Kurangiza isura nubundi gutanga. As-cast surface kuva murwego rwohejuru cyangwa igishoro gishobora kugera kuri Ra 3.2 mm cyangwa nziza. Ariko ugomba kubaza: nigiciro gisanzwe cyangwa urubanza-rwiza? Kandi kuri geometrie ki? Ubuso buringaniye biroroshye; imbere imbere ya diametre ntoya, igoramye igice nikizamini nyacyo. Aha niho kwibonera ubwabyo. Mugihe cyo gusura ibikoresho, burigihe ndasaba kubona ibice bitunguranye mubikorwa na raporo yubugenzuzi kugirango birangire kumiterere yimbere. Imibare iri kuri raporo ikeneye guhuza amayeri n'amashusho yunva igice.
Ibigo byinshi 'Precision Casting' bigabanuka kubisobanuro bihamye. Bashobora gukora icyitegererezo cyiza, ariko raporo yambere yo kugenzura ingingo na gahunda yo kugenzura inzira yo gukora umusaruro nibyo byingenzi. Umukoresha wemewe azagira ibikorwa bisobanutse neza: guterana ibishashara -> ingingo ya mbere igenzura ibipimo -> inyubako yububiko -> mbere yo gusuka igishishwa - - gusuka -> gukomanga -> gukata -> ubugenzuzi bwa nyuma kandi bugaragara. Buri ntambwe igomba kugira aho igenzura. Kubura kw'iyi nyandiko yanditse ni ibendera ry'umutuku, uko sosiyete yitwa.
Kwifata neza: Reba Kera Ibendera
None, ni uwuhe mwanzuro kuri 'Precision Casting Pvt Ltd'? Ni intangiriro, ntabwo iherezo. Izina ryerekana imiterere yemewe nicyifuzo cyisoko. Ibintu biri muburyo bwihariye bwo gusenyuka (shell mold vs ishoramari), ubuhanga bwihariye bwibikoresho (cyane cyane hamwe na alloys), hamwe no guhuza ibikorwa nyuma yo gukina nka CNC gutunganya.
Kuramba kw'isosiyete, nk'imyaka 30 ya QSY, ni porokisi yo gutuza no gukusanya ubumenyi, ariko igomba guhuzwa n'ubushobozi bwa tekiniki bugezweho. Urutonde rwabo rutaziguye rwibikorwa hamwe nitsinda ryihariye rigabanya ibicuruzwa rusange. Urubuga rwerekana kuri 'CNC' nabwo ni ikimenyetso gifatika cyerekana imiterere yabo.
Kurangiza, kwishora hamwe nuwabitanze neza nibijyanye no gucukura mubikorwa byabo bigenzura igice cyawe cya geometrie nibikoresho. Baza imbonerahamwe yabo ya CT yo gushora imari. Saba videwo ya autoclave cycle yabo. Baza ibijyanye na filozofiya yabo yo gushushanya igice nkigice cyawe. Ibisubizo byabo-byizeye, birambuye, kandi wenda tekinike-bizakubwira byinshi birenze izina ryisosiyete yabo. Ibisobanuro nyabyo biri mubitekerezo byabo, ntabwo ari casting zabo gusa.
