Urumva 'guta ibishashara byatakaye' kandi ubwenge bwinshi busimbukira kumitako cyangwa ibihangano. Ngiyo imyumvire ya mbere itari yo. Mu rwego rwinganda, turavuga yatakaye ibishashara neza, cyangwa gushora imari, kandi ikinyuranyo hagati yimpeta yoroheje nigice cya turbine nikigero kinini nka pasifika. Ihame ryibanze ni iryakera, ryizewe, ariko irangizwa rya kijyambere ni imbyino yubugome ya chimie, imbaraga zumuriro, no kwihangana gukabije. Ntabwo ari amarozi; ni igenzurwa ryuruhererekane rushobora gutsindwa. Abakiriya benshi baza batekereza ko aricyo gisubizo kuri buri kibazo cya geometrie igoye, badasobanukiwe nubucuruzi: igiciro cyibikorwa bya ceramic ceramic, imipaka ntarengwa kuva mumashini yashizwemo ibishashara kugeza kugabanuka kwicyuma. Ninzira itangaje, ariko gusa iyo uzi aho imbaraga zayo ziri.
Icyumba cya Wax: Aho Byose Bitangirira (Kandi Birashobora kugenda nabi)
Ubwiza bwicyuma cyanyuma gifunzwe rwose murwego rwibishashara. Aha niho ukeneye umufatanyabikorwa ubibona. Nabonye imishinga myinshi yananiwe kuko ibipimo byo gutera ibishashara byari byazimye - ubushyuhe, umuvuduko, gufata umwanya. Urabona igishashara cyiza, ariko ihishe imbere imbere itera kugoreka nyuma mugihe cyo kubika, cyangwa nabi, mugihe cya dewaxing, biganisha kumeneka. Nukunanirwa gucecetse uvumbuye gusa nyuma yo gusuka ibyuma bishongeshejwe. Ku maduka azi ubucuruzi bwabo, nka QSY (Qingdao Qiangsenyuan Technology Co., Ltd.), bubatse uburambe bwimyaka 30 muri protocole yicyumba cyibishashara. Ntabwo ari ugukora imiterere gusa; nibijyanye no gukora igipimo gihamye, cyoroheje-gishashara cyibishashara gishobora kurokoka ibizaza.
Guhitamo ibikoresho kubishashara ubwabyo ni siyanse yose. Ibivanga bitandukanye kuri geometrike itandukanye - bimwe kugirango byoroshye gushonga, bimwe kubutaka bwiza burangire. Iteraniro ryibishashara ku giti cyo hagati nubundi buryo bwubuhanzi. Inguni ya sprue, intera kugirango yizere ko igishishwa kimwe hamwe no kugaburira neza mugihe cyo gukomera ... fata iki kibi, kandi uzagira ububobere buke muri premium yawe idafite ibyuma. Nizo ntambwe zifatizo, akenshi zirengagizwa mubitabo byuzuye uburabyo, bitandukanya uruganda rutomoye nicyuma gisuka ibyuma.
Reka tuvuge ibikoresho. Ibishushanyo bya aluminiyumu yo gutera ibishashara ni igiciro kinini cyo hejuru hamwe nigihe cyo kurohama. Iri ni irembo ryambere ryicyemezo. Kuri prototyping cyangwa amajwi make, rimwe na rimwe dukoresha 3D-icapishijwe ibishushanyo bitaziguye, dutanga ubuso burangiza kubwihuta. Ariko kugirango umusaruro ukorwe, cyane cyane kuri nikel yo hejuru ya nikel QSY ikunze gukora, ukeneye icyuma gikomeye. Igihe cyo kuyobora nigiciro hano muyungurura ibibazo bidakomeye. Ntabwo utangiye iki gikorwa kugirango ukore ibice 50 keretse igice kitoroshye.
Inyubako ya Shell: Intwaro ya Ceramic, Umurongo wa Layeri
Nishoramari mu gushora imari. Kwibira igishashara mu gishanga ceramic, ukagiterekaho umucanga, ukareka cyumye. Subiramo. Inshuro zirindwi, umunani, icyenda. Ubushyuhe bwo mucyumba hamwe no kugenzura ubushyuhe birakomeye - niba igice cyabanje kitumye ku nsi, ikindi gikurikira kizagusha mu mutego, biganisha ku guturika kw'amazi mu gihe cy'ubushyuhe bukabije muri autoclave. Numvise abapapa. Nijwi rirwaye, bivuze ko igikonyo cyatakaye kandi iminsi yakazi yagiye.
Inzira ya ceramic nurundi rufunguzo. Kubyuma bisanzwe bya karubone, sisitemu isanzwe ishingiye kuri silika irashobora kuba ihagije. Ariko iyo wimutse kuri reaction ya reaction nka nikel ishingiye kuri nikel cyangwa ishingiye kuri cobalt urutonde rwa QSY, ukenera kutitabira ibintu byerekeranye nibice, akenshi bishingiye kuri zircon, kugirango wirinde kwanduza hejuru. Igikonoshwa ntabwo ari uburyo bubi gusa; ni inzitizi yimiti. Guhitamo umucanga wa stucco (zircon, alumina-silikate) bigira ingaruka ku gishishwa cyimbaraga n'imbaraga zishyushye. Intege nke cyane, iracika munsi yicyuma gihamye cyumutwe. Ntibishoboka cyane, kandi ubona gaze. Nibikorwa bingana byubatswe hejuru yibihumbi.
Nyuma yumwenda wanyuma, igikonoshwa kigomba gukama neza hanyuma kikarasa mu ziko hafi ya 1000 ° C. Ibi bitwika ibishashara byose bisigaye, bigacumura ceramic muburyo bukomeye, monolithic, kandi bikazana ubushyuhe bwo gusuka. Gusuka mubishishwa bishyushye nubukonje bigira ingaruka zikomeye kumazi yicyuma nuburyo bwanyuma. Aha niho inzira ihuza metallurgie na ceramics. Ntushobora kugira ishami ryiza ryo gushonga gusa; ukeneye itsinda rya shell hamwe nitsinda rya melt muri sync.
Gusuka & Ingaruka: Ntabwo iherezo ryinkuru
Gusuka bisa nkibihe byanyuma, ariko ni iyindi ntambwe igenzurwa. Amavuta arashonga, akenshi mu itanura ryinjira mu kirere cyangwa mu kirere, cyane cyane kuri ayo mavuta adasanzwe. Turbine, nkurugero, isaba gusuka vacuum kugirango wirinde okiside. Icyuma gisukwa mugikonoshwa mbere. Hanyuma, gutegereza. Gukomera bigomba kugenzurwa. Rimwe na rimwe, igiti cyose gishyirwa mu gishishwa gishyushye kugira ngo giteze imbere gukomera, kugaburira biva mu masoko kugirango wirinde kugabanuka kwa mikoro mu gice ubwacyo.
Gukomanga no gukata
Iyo bimaze gukonja, igikonoshwa ceramic gikurwaho cyane no kunyeganyega cyangwa guturika amazi. Igisigaye ni igiti cyicyuma kimera ibice byawe, gipfundikijwe murwego ruto rwa ceramique yacometse hejuru. Aha niho as-hejuru yubuso burangirira. Igikonoshwa cyiza gitanga umusozo ushobora gukenera gusa urumuri. Umukene asize igipimo kinini no kwinjira byarya mububiko.
Noneho haza gukata ubugome. Ukoresheje ibiziga byangiza cyangwa ubu mubisanzwe, amazi yumuvuduko mwinshi cyangwa amashanyarazi ya CNC, ibice bitandukanye byaciwe kumasoko yo hagati. Ibi bisiga igiti kigomba kuba hasi hasi. Igikorwa cyo guhagarika gikeneye kwitabwaho kugirango wirinde gutera imihangayiko cyangwa kwangiza ibintu byoroshye.
Iyo Casting Precision ihuye na CNC: Ubufatanye bukenewe
Bake cyane yatakaye ibishashara neza ibice byiteguye gukoresha neza uhereye ku giti. Nibyo bya kabiri bikomeye. Iyi nzira ikwegera kumiterere ya net, ariko intera ikomeye - umwobo wa bolt, gufunga hejuru, bores zuzuye - hafi buri gihe bisaba gukora. Niyo mpanvu uruganda rufite ubushobozi bwa CNC rwuzuye, nkibyo ubona mubikorwa bya QSY (portal yabo kuri tsingtaocnc.com ibisobanuro birambuye kubufatanye), bifite inyungu nini. Amaduka yimashini hamwe nimashini zivuga ururimi rumwe. Igishushanyo mbonera cya casting izi gusiga ibigega bihagije ariko bidakabije. Porogaramu ya CNC izi impagarara zishobora guhishwa muri casting nuburyo bwo gukata kugabanya kugirango ugumane ituze.
Ndibuka umubiri wa valve muri duplex ibyuma bidafite ingese. Gukina byari byiza, ariko mugihe cyo gutunganya isura ya flange, hagaragaye umufuka muto wo kugabanuka kwisi. Byari ahantu hadakomeye, ariko byari inenge. Kuberako gutunganya imashini byakorewe munzu nisosiyete imwe yayitaye, loop yo gusubiza yahise. Itsinda ryashinzwe rishobora kubisubiza inyuma kukibazo gishobora gutambuka kuri kiriya giti cyihariye. Ikibazo cyakemuwe mugice gikurikira. Niba imashini yarahinguwe, ibyo bitekerezo ntibishobora kubaho, cyangwa byatakaye mubisobanuro no gushinja.
Gukorana birenze ibirenze ibikoresho. Byerekeranye ninshingano zisangiwe kubice byanyuma. Umukanishi asobanukiwe nintete za casting hamwe nibishobora gukomera bivuye mubikonoshwa. Ibi biramenyesha guhitamo ibikoresho no kugabanya umuvuduko. Ihindura umubano utanga isoko muburyo bumwe bwo gukora, ibyo kubice bigoye, bifite agaciro kanini mu nganda nkingufu cyangwa ikirere, niyo nzira yonyine yo kwemeza kwizerwa.
Ibintu bifatika: Ntabwo ibyuma byose bitwara kimwe
Aka gatabo kavuga ko twateye ibyuma bitagira umwanda, nikel alloys, cobalt. Bituma byumvikana. Ntabwo aribyo. Buri muryango witwara nabi muburyo butandukanye muri yatakaye ibishashara neza inzira. Carbone hamwe nicyuma gike cyane birababarira, hamwe nibitemba neza no kugabanuka guteganijwe. Urukurikirane 300 rwicyuma? Bafite urwego rurerure rwo gukomera, rushobora gutuma bashwanyagurika bishyushye niba gukomera no gukonjesha bidacunzwe.
Ariko superalloys, nikel hamwe na cobalt, nibindi bikoko. Bafite ingingo zo gushonga cyane, zishimangira igikonoshwa cyinshi. Bakunze kuba reaction, basaba izo inert zireba ibice. Kugabanuka kwabo birashobora kuba icyerekezo cyane. Gusuka ubushyuhe bwa Windows buragufi. Kubona amajwi mu kintu nka Inconel 718 ni gihamya yo kugenzura ibikorwa. Aha niho imyaka yuburambe kuri firime nka QSY iba igaragara. Ntabwo ari ukugira itanura rishobora kugera ku bushyuhe; ni ukumenya neza uburyo bwo gusuka, gukonjesha, hamwe nubushyuhe-buvura amavuta yihariye kugirango uhuze imitungo yubukanishi. Ubu bumenyi buratsindwa, akenshi binyuze mubisubiramo byashize bidahuye na spec.
Isesengura ryananiwe nigice cyingenzi cyakazi. Igice cyananiwe radiografiya cyangwa ibizamini byinjira. Byari ikibazo cy'igikonoshwa? Inkingi yo gushushanya? Ikosa ry'ubushyuhe? Kwanduza ibintu? Igisubizo nticyoroshye. Urasubiza inyuma inzira, intambwe ku yindi. Iyi itera, gukemura ibibazo numutima wukuri-kwisi neza. Ni akajagari, katari umurongo, kandi kunegura rwose gutera imbere. Ibigo bimara muri uru rwego, ibyo ubona bifite amateka akomeye yimikorere inyuma yurubuga nka https://www.tsingtaocnc.com, bashyizeho gahunda yo kwiga bivuye kunanirwa. Ari mumpapuro zabo, imfashanyigisho zabo, hamwe nubwenge bwabatekinisiye babo.
Gufunga Umuzingo: Nibikorwa, ntabwo ari ibicuruzwa
Noneho, mugihe cyo gusuzuma yatakaye ibishashara neza, ntabwo rwose ugura igice. Urimo kugura mubikorwa - birebire, bigoye, kandi bya tekinike cyane yibyabaye hamwe nibitekerezo byinshi. Agaciro ntabwo kari muri geometrie yanyuma; biri mubunyangamugayo bwibintu, imiterere yimiterere, hamwe nubuziranenge bwubuso inzira ishobora gutanga mugihe bikozwe neza. Birahenze kandi bitwara igihe, kandi kubice byoroshye, birakabije.
Ariko kubice byiburyo - ibice byimbere bigoye, urukuta ruto, kurangiza neza hejuru, bikozwe mubintu bigoye-kuri-imashini-akenshi ntibisimburwa. Icyangombwa ni ugufatanya nuwabitanze abona ishusho yose, kuva imashini itera ibishashara kugeza ku ruganda rwa CNC, kandi ifite inkovu zintambara kugirango yerekane ko bize muri buri kosa ryakozwe mu nzira. Aho niho havuka ubusobanuro nyabwo, butavuye mu ngingo ya mbere itagira inenge, ahubwo biturutse ku gushakisha ubudacogora kugenzura buri kintu cyose gihinduka mubukorikori buzwi cyane.
