Iyo ba injeniyeri bagaragaje a uruganda rukora ibyuma kubintu byumuvuduko ukabije wa hydraulic valves cyangwa pompe ya pompe ya cobalt-alloy, ntabwo bagura gusa casting-ni ugutanga ibyerekezo bihamye, uburinganire bwa microstructural, hamwe nubwizerwe bwimikorere. Twabonye imishinga myinshi ihagaze kuri prototype kuberako uruganda rwafashe casting nkintambwe yihariye - ntabwo aricyiciro kimwe gifatanye murwego rukora neza. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Buri guta ibyuma bitangirana no gukurikiranwa kubintu, buri cyuma cyuma kitagira umwanda kirangirana na CMM yagenzuwe na GD&T, kandi buri AMS 5387 cobalt alloy nozzle ikorerwa ubushyuhe * mbere yo * gutunganya - ntabwo nyuma.
Kuki Guterera wenyine bidahagije-Kandi mubyukuri bitanga neza
Kunanirwa kwinshi mubutumwa bukomeye bwibikoresho ntibituruka kubishushanyo mbonera. Ziva mubikorwa bidahwitse: guta umucanga udafite CNC iteguye impande zose, gushora imari mugihe cyo kugabanya imihangayiko, cyangwa hejuru yubuso bwangiza ubuzima bwumunaniro mugihe cyikizunguruka. Twapimye gusubiramo 0,012 mm gutandukana mumazu ya piston pompe ya pisitori mugihe kuvura ubushyuhe bitajyanye no gutunganya imashini. Niyo mpamvu guhuza vertical atari gusaba kwamamaza hano-nuburyo tugenzura kugoreka. Ikigo cyacu cyujuje ISO gikora umucanga, gushora imari, gutunganya imirongo myinshi ya CNC, hamwe no kuvura ubushyuhe bwa vacuum munsi yinzu. Nta guhuza ibicuruzwa byo hanze. Nta cyiciro-cy-icyiciro cya metallurgical drift. Windows yanditse gusa inzira-yemejwe kuri ASTM A957 kubushoramari hamwe na ASTM A668 kubindi byuma-byuma.
Inkingi enye zo Gukora Imikorere
Ubwiza buhanitse bwo gutara ntibusobanurwa nubuso bwonyine. Byemejwe mubice bine bidashobora kuganirwaho:
- Ubudahemuka: Igenzura ryuzuye rya CMM kubantu bose bahamagaye GD&T - harimo umwanya, umwirondoro, hamwe na runout - ukoresheje sisitemu ya Zeiss CONTURA
- Imiterere ya Microstructure: Kugenzura Spectrometric ya Co-Ni-Cr-Mo iringaniye muri T800 alloy batch; nta kwishingikiriza ku ruganda rwonyine
- Imikorere yimikorere yiteguye: Umuvuduko wumuvuduko woherejwe na ASME B16.34 hydrotest records; pompe fondasiyo yabanje gutunganyirizwa kuri OEM flange bolt ishusho
- Ubujyakuzimu: Buri gice gitwara QR ihujwe yerekana umubare wubushyuhe bwibikoresho fatizo, guterera, gushyushya ibiti, hamwe na raporo yubugenzuzi bwa nyuma
Iyi miterere isobanura impamvu ibinyabiziga byacu byubuhanga bya winch center shaft bizunguruka bigera kuri 2,3 life igihe kirekire cyigihe cyo gukora kuruta ibipimo nganda-nimpamvu abakiriya bo muri Amerika ya ruguru n’Uburayi badusobanurira AMS 5387 cobalt alloy ibice 6 bya pompe aho gutsindwa bisobanura igihe cyo guteganya igihe cyo gukora peteroli na gazi yo hanze.
Aho Ibindi Byuma Byuma Byakorewe Imipaka - Nuburyo Turabirambura
Bamwe bashobora kuvuga ko ibishingwe kabuhariwe bitanga metallurgie nziza mugihe amaduka yihariye ya CNC yemeza ko kwihanganira gukomera. Ariko uko gutandukana gutera ibyago-byukuri. Twabonye cobalt alloy nozzles yanze mugihe cyo kwipimisha imikorere-bitatewe nubushake, ariko kuberako imashini iterwa no gukora imashini itera microcracking munsi yamagare yumuriro. Igisubizo cyacu? Shyushya kuvura * ako kanya nyuma yo gutunganya *, hanyuma urangize gutunganya ubushyuhe bwibidukikije. Kimwe no guta ibyuma: dukoresha ibishanga byumusenyi uhujwe nigipimo cyo gukonjesha - ntabwo ari icyatsi-cyatsi - kugirango tugabanye itandukaniro rya grafite ya nodule muri ASTM Urufatiro rwa pompe yicyuma. Nta bwumvikane. Nta "byiza bihagije" metallurgie.
Guhitamo Uruganda Rwicyuma: Ibibazo bitatu byerekana ubushobozi nyabwo
Mbere yo gusinya NDA, baza ibi-ntabwo ari itsinda ryabacuruzi bawe, ahubwo ni injeniyeri yabyo:
- Ati: "Urashobora kunyereka raporo eshatu za CMM zanyuma kuri valve yumuvuduko ufite GD&T imwe ku gishushanyo cyanjye?" (Niba bashidikanya, genda.)
- "Ni ikihe gihe ntarengwa cyemewe cyo guhuza ibikorwa hagati yo guta shakeout no kuvura ubushyuhe bwa mbere kuri AMS 5387?" .
- "Nigute ushobora kugenzura ubunyangamugayo hejuru yimashini ya cobalt-nikel mbere yo gutambuka bwa nyuma?" (Igisubizo cyukuri kirimo igenzura rya fluorescent kuri ASTM E1417, ntabwo ari kugenzura gusa.)
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. asubize uko ari atatu hamwe namakuru yuzuye - ntabwo ari udutabo. Dutangaza ubushobozi bwubushakashatsi kuri buri muryango wa alloy. Turasangira ubushyuhe bwo kuvura itanura kubisabwa. Kandi twemeza buri kintu cyose kitari gisanzwe kirwanya protocole ikora - ntabwo ari ibipimo gusa. Kuberako gutora neza ntabwo ari ugukubita imibare. Nijyanye no gutanga imikorere-bisubirwamo, bikurikiranye, munsi yumutwaro.
