
Iyo abantu benshi bumvise 'uruganda rukora ibyuma,' bashushanya isuka idasanzwe - icyuma gishongeshejwe gitemba. Nicyo gice cyerekana, byanze bikunze, ariko birashoboka ko 5% yintambara nyirizina. Igikorwa nyacyo, ubuhanga butandukanya igice cyimirimo nikirundo gisakaye, kibaho muntambwe ijana mbere na nyuma yuwo mwanya. Nibishushanyo mbonera, sisitemu yo kwinjirira, kugenzura ibivanze, na nyuma yisuku. Amaduka menshi arakosorwa kumashanyarazi, gusa kugirango inyungu zabo ziribwa ari muzima mu gusya no gukora hasi.
Ntushobora gusuka ibintu byiza bivuye muburyo bubi. Ibi bisa nkaho bigaragara, ariko nabonye imishinga myinshi yananiwe kuko igishushanyo cyangwa gukora ibishushanyo byafashwe nkibitekerezo. Mu gishushanyo mbonera, ni ikihe Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) kabuhariwe muri, guhuza imvange ya resin-umucanga kandi inzira yo gukiza nibintu byose. Gutandukana gato mubushyuhe cyangwa igihe, kandi igikonoshwa cyawe kirahari. Noneho urabona urukuta rwimbere mugihe cyo gusuka, cyangwa nabi, gucika. Ntabwo ari ugukora ishusho gusa; ni ugukora ishusho ishobora kwihanganira ihungabana ryumuriro hamwe nigitutu cya metallostatike yicyuma cyamazi.
Gushora imari ni iyindi nyamaswa. Ibishashara ubwabyo bigomba kuba bitunganye kuko buri nenge igenda yigana. Noneho urimo wubaka ibyo bikoresho bya ceramic, buri kimwe gikeneye ubwiza bwuzuye nuburyo bwumye. Nibintu bitinda, byitondewe kuruta gushushanya ibishishwa, bifite ishingiro mugihe ukeneye geometrike igoye hamwe nubuso buhebuje bwo kurangiza. Guhitamo hagati yubu buryo kuri fondasiyo nka QSY ntabwo ari ubushake; nicyemezo kibarwa gishingiye kubice bigoye, ingano, ibivanze, hamwe no kwihanganira ibisabwa. Gutoranya ibitari byo guhera mu ntangiriro ni inzira yemewe kugiciro cyinyongera.
Ndibuka akazi kumazu ya pompe, imiterere yoroshye ariko hamwe numuyoboro wimbere. Twabanje gutekereza ko igishishwa cyaba cyiza - igihe cyihuta cyigihe. Ariko inteko yibanze kuriyi miyoboro yabaye inzozi mbi, biganisha ku kudahuza no guhinduka kwicyiciro mugice cya mbere. Twahinduye uburyo bukomeye bwo gushora imari kubikorwa byibanze-bike. Byari bihenze cyane kubibumbano, ariko igipimo cy'umusaruro cyarazamutse, kandi twakijije amahirwe yo kutagomba gukora imashini imbere. Ifumbire ntabwo ari ikintu gusa; nintambwe yambere kandi ikomeye cyane yinganda.
Abakiriya bohereza ibintu bifatika: ASTM A216 WCB cyangwa 304 Stainless. Ngiyo umurongo wo gutangira. Akazi k'uruganda ni ugukubita iyo chimie, ariko kandi no gucunga gushonga kugirango ugere kuri microstructure ikenewe hamwe nubukanishi. Gusuka ibyuma ntabwo ari nko kuzuza ikirahuri amazi. Ufite imyitozo ya deoxidation, gutera inshinge zicyuma kugirango ugenzure imiterere ya grafite, kandi kubisanzwe bidasanzwe QSY ikorana na-nka nikel cyangwa ishingiye kuri cobalt - kugenzura birakomeye.
Izi mikorere-yohejuru cyane iroroshye. Ibintu bikurikirana birashobora guhindura cyane imbaraga zubushyuhe bwo hejuru cyangwa kurwanya ruswa. Gushonga akenshi bigomba kubaho munsi yikirere gikingira cyangwa ndetse na vacuum kugirango birinde okiside yibintu byangiza. Ntabwo ushonga gusa; urimo gukora cyane mubyuma byubaka ibyuma byamazi mbere yuko ibona ifumbire. Kubona chimie neza kuri spekrometero ni ikintu kimwe; kwemeza ko chimie isobanura muburyo bwa kristu muburyo bwa casting ya nyuma niho uburambe buza.
Twagize kunanirwa rimwe hamwe na cobalt-chrome alloy igice cyo kwambara. Chimie yari itunganye, ibizamini bya mashini kuri coupons byari byiza, ariko ibice nyirizina byananiranye imburagihe. Nyuma yibice byinshi byo gutondagura imitwe no gutandukanya ibice, twasanze micro-porosity ntoya hamwe na karbide itandukanya itagaragaye mubizamini bisanzwe. Ikibazo cyari ubushyuhe bwo gusuka no gukonjesha muburyo bwihariye. Twahinduye amarembo kugirango dutezimbere icyerekezo. Urupapuro rwihariye ntirwahindutse, ariko uburyo twabigezeho duhereye kuri uruganda rukora ibyuma ijambo.
Aha niho ibishingwe byinshi byahujwe bigwa. Gutera no gutunganya akenshi ni ubwami butandukanye, ndetse no munsi yinzu. Igice cyiza nkicyiciro gishobora kwangirika kuri clamp ya mbere ya CNC. Urufunguzo ni itumanaho mugihe cyo gushushanya. Injeniyeri mwiza wumushinga utekereza nkumukanishi: Ubuso bwa datum buzabahe? Hariho amafaranga ahagije? Hariho ibintu bishobora guterwa hafi ya net kugirango ubike igihe cyo gukora?
Kuri QSY, kugira casting na CNC gutunganya murugo ni inyungu nini, ariko mugihe amakipe avuga. Dushyira mubikorwa gahunda isangiwe kubice bishya. Abakanishi barashobora kwerekana ko urukuta runaka ari ruto cyane kuburyo rudashobora kwihanganira imbaraga zo gutema nta kuganira, bityo twongeyeho imbavu ishimangira by'agateganyo muri casting kugirango ikurweho nyuma. Cyangwa turashobora guhindura umushinga muto kugirango twemere gushiraho umutekano muke kuburiri bwa CNC.
Intego ni ukubona igice nkikomeza kuva icyuma gishongeshejwe kugeza igice cyarangiye. Icyemezo muri uruganda rukora ibyuma icyiciro cyo kongeramo imashini ishobora kugura umucanga muto wongeyeho, ariko ikiza amasaha yo gushushanya no gushiraho igihe cyo hasi. Ni hafi igiciro cyose kuri buri gice cyarangiye, ntabwo ari igiciro cyo hasi cyane. Nabonye imishinga ihabwa isoko ryahendutse rya casting, gusa kubakiriya bakoresha kabiri mumashini agerageza kwihanganira kwihanganira nabi.
Igice kibaho. Umuntu wese muri ubu bucuruzi uvuga ukundi arabeshya. Ikimenyetso cyumushinga wabigize umwuga ntabwo ari igipimo cya zeru-ibyo ntibishoboka mubukungu mubikorwa byinshi - ariko muburyo basuzuma kandi birinda ko bitazongera kubaho. Ni akavuyo kagabanuka? Ibyo byerekana kugaburira no gukemura ibibazo. Nubukonje bukonje? Birashoboka ko ikibazo cyo kwinjirira gitera imivurungano. Nibisambo? Birashobora kuba ikibazo kibuza cyangwa guhindagurika nabi kubice bya geometrie.
Turabika ingoro ndangamurage yibintu bisanzwe bifite inenge zambukiranya ibice. Nibikoresho byiza byamahugurwa kubashakashatsi bashya. Nta cyasimburwa no kureba ingano zuzuye amarira cyangwa imiterere ya dendritic hafi ya pore. Ihindura inenge yibintu mubintu bifatika, byumvikana. Ubu buryo bwubucamanza ni ngombwa. Ukosora inzira, ntabwo ari igice kimwe gusa.
Ikosa risanzwe nuguhita ushinja ishami ryo gushonga inenge iyo ari yo yose imbere. Rimwe na rimwe, ikibazo gitangira kare cyane. Akarorero kerekana: gushikama gushikamye mugukurikirana ibyuma. Twagenzuye imyitozo yo gushonga, umurongo wa ladle, byose. Nyirabayazana yahindutse igice gishya cyumucanga kubibumbano byigikonoshwa hamwe nigitambaro gitandukanye gato cyo kuvunika cyacitse kare mugihe cyo gusuka. Ikibazo nticyari mu cyuma; yari mubumba yagombaga kubamo.
Niki rero ugura mubyukuri iyo ugiranye amasezerano na uruganda rukora ibyuma? Ntabwo ugura serivise ihindura ibishushanyo mubintu byuma. Urimo kugura urubanza. Urimo kugura ibintu byegeranijwe, akenshi bigoye gutsindirwa no kumenya ibinyomoro bitwara inzira mubice byimbitse nurukuta ruto. Urimo kugura intuition yo kureba moderi ya CAD hanyuma ugashyira ibendera ahantu hashyushye bizatera kugabanuka. Urimo kugura umufatanyabikorwa wunvise ko igishushanyo gishobora kuba cyiza mugutunganya fagitire, ariko inzozi mbi zo gukina, kandi uzatanga igitekerezo cyo guhindura ibintu gishobora guterwa nta guhungabanya imikorere.
Ngiyo amateka yimikorere inyuma yisosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Imyaka 30 bavuga ntabwo ari umurongo wo kwamamaza gusa; ni data base yibihumbi n'ibisuka, ibivanze, ibishushanyo, namakosa yinjiye mubikorwa byabo. Nicyo kibareka bagakora neza ibikoresho kuva ibyuma byangirika kugeza kuri superalloys. Urubuga rwabo, https://www.tsingtaocnc.com, yerekana ubushobozi, ariko umutungo nyawo nubumenyi butanditse bwuburyo bwo kuva muri ubwo bushobozi kugeza igice cyatsinze, cyigiciro cyinshi.
Mu kurangiza, inzira yo gushinga ni urunigi rwihuza ijana. Amashanyarazi meza ni imwe gusa. Imbaraga zituruka ku kwita cyane kubandi bose - icyitegererezo, ifumbire, ibishishwa byateguwe, kugenzura gukomera, hamwe no gutanga amaboko kurangiza. Iyo urunigi rufashe, ubona ibirenze gukina. Urabona urufatiro rukomeye kumashini iyo ari yo yose irimo. Kandi iyo ni yo ngingo yose.