Iyo amazu ya pompe hydraulic yananiwe kuri psi 3000 - cyangwa cobalt alloy nozzle yamenetse munsi yumukino wo gusiganwa ku magare - intandaro ni gake. Nubushobozi buke bwo gutunganya uruganda ubushobozi: ubushobozi bwo kwihanganira ± 2 µm kwihanganira ibikoresho bikomeye AMS 5387 mugihe ugumana ubusugire bwubuso binyuze mumashanyarazi no kurangiza. Urwo rwego rwo kugenzura ntiruva mububiko rusange bwa CNC. Ituye mubikoresho byubatswe kubwintego imwe: guhindura ibintu-bigoye cyane mubikorwa bisubirwamo, ubutumwa-bukomeye.
Kuki "Micro Precision" Atari Kwamamaza gusa-Nibikorwa bipima
Gukora micro neza neza birenze imibare ifatika ku gishushanyo. Nibisubirwamo byo gukubita 0.0001 ″ (2,5 µm) kwihanganira imyanya mubice 500 bikozwe muri T800 cobalt ishingiye kuri superalloy-ibikoresho bikomera mugihe cyo gutunganya, bihindura ibikoresho, kandi bisaba indishyi zigihe. Twabonye abakiriya bahindura ibicuruzwa nyuma yinzu eshatu zananiranye za piston pompe ya silinderi. Igihe cyose, ikibazo ntabwo cyari GD&T ibisobanuro-ntabwo byari imicungire yubushyuhe idahuye mugihe cyo gusya kwinshi. Igice cyatsinze igenzura rya CMM ku bushyuhe bwicyumba ariko cyagabanutse munsi yumutwaro. Ibyo ntabwo ari QA gutsindwa. Ni icyuho cyibikorwa.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Micro precision isobanura kwinjiza metrologiya mubikorwa byakazi - ntabwo ari ubugenzuzi bwa nyuma. Amafaranga yinjira ya cobalt-nikel akorerwa isesengura ryerekana mbere yo gukomera. Igenzura-ryimikorere ikoresha optique ya kontur scaneri hejuru yikimenyetso gifatika - ntabwo ari CMM gusa. Iyemezwa ryanyuma ririmo gupima umuvuduko wimibiri ya valve yateranijwe kuri 1.5 × igipimo cyakazi. Ibi ntabwo birenze ubuhanga. Nukuntu wirinda kunanirwa kumurima mubikoresho bya peteroli na gaze aho ibikoresho byo gusimbuza birenga $ 200,000 kumasaha yo kumanura.
Ubushobozi bune butandukanya Micro Precision na Machine isanzwe
Inganda nyinshi zivuga ko "kwihanganira cyane." Bake babitanga muburyo bune bwuzuzanya:
- Kumenya ibikoresho. Amacomeka yumukiriya umwe adasanzwe asabwa 42 HRC byibuze * nyuma yo gusya bwa nyuma. Imyitozo isanzwe yagabanya ubukana amanota 5. Igisubizo cyacu? Imbere yo guhangayika + kugenzura gukonjesha hagati yimitambiko irangiye.
- Igenzura rya Hybrid: Gutera umucanga bikurikirwa na 5-axis CNC ntibisanzwe. Ariko gufata uburebure bwa mm 0,02 mm kuri mm-120 ya diametre ya feri * mbere yo gutunganya - hanyuma ukagera kuri mm 0.005 mm kuri bore zakozwe - bisaba gushingira hamwe no kugurisha imashini. Twiruka byombi munsi yinzu imwe ya ISO.
- GD&T irangizwa, ntabwo ari ugusoma gusa: Iyo igishushanyo cyerekana datum B nkubuso bwakorewe hamwe na MMC ihindura, ntabwo dukeka ko uburinganire bwimigabane. Dushushanya ikarita-yambere ya geometrie, hanyuma duhindure inzira yinzira-bityo rero bore axis ya nyuma ihuza hamwe nuburinganire bwimikorere, ntabwo ari imibare.
- Gukurikirana bifite akamaro. Ntabwo ari ugukurikiza ikinamico - kubera ko iyo winch center shaft roller yananiwe mumato ya Noruveje, abashakashatsi bakeneye gutandukanya niba ikibazo cyarimo guhunika ingano cyangwa kugabanya ibibazo nyuma yo gutunganywa.
Igiciro cya "Nibyiza Birahagije" murwego rwo hejuru-Porogaramu
Abaguzi bamwe bafata micrike yimashini itunganya uruganda nkimyitozo yikiguzi. Bagereranya ibivugwa kuri pompe yumuringa udafite ingese hanyuma bagahitamo isoko ryo hasi. Noneho bahura nogukora: gasike yamenetse mukabari 250, ibinyamakuru bitanditse nabi bitera kwambara kashe imburagihe, cyangwa guhagarika bidateganijwe mugihe cyo gutangira. Imibare ihinduka vuba. Igice cya $ 1200 kidindiza gutangira amasaha 48 kigura amafaranga arenga $ 2.800 yatanzwe mugihe cyagenwe - hamwe nubushakashatsi bwuzuye.
Twakurikiranye imishinga 17 mumyaka ibiri aho ubufatanye bwubwubatsi bwambere bwagabanije igiciro cyubutaka kuri 19-33%. Nigute? Mugushira ahabona ingaruka ziterwa ninganda * mbere * igikoresho: gutanga igitekerezo gito cyinguni kuri cobalt alloy nozzle kugirango ikureho EDM, cyangwa uhindure radiyo yuzuye kugirango wirinde kuganira mumazu ya silindari yoroheje. Ibi ntabwo ari ubwumvikane. Nibyemezo bifasha neza.
Ibyo Gusaba Kuva Uruganda Rwawe rukurikira Micro Precision Machine Uruganda
Ntubaze “Ukora micro precision?” Baza aho:
- “Nyereka raporo zawe eshatu za nyuma za CMM ku bice byakorewe muri AMS 5387 - cyane cyane uburinganire n'ubwuzuzanye kuri bore y'imbere.”
- "Nigute ushobora kugenzura ubushyuhe bwumuriro wa mm 300 z'uburebure mbere yo gutunganywa bwa nyuma?"
- "Nubuhe burebure bwawe budashyigikiwe kugirango uhindure umurambararo wa mm-12 ya T800-kandi ni ubuhe buryo wapimye kuri mm 150 uvuye kuri chuck?"
Niba ibisubizo bidasobanutse cyangwa byoherejwe kuri "ishami ryacu ryiza," genda. Ubushobozi nyabwo bwo gutunganya uruganda ubushobozi bugaragara mumibare yanditse, isubirwamo-ntabwo ari udutabo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora aho ibipimo bifatika bihura ningaruka zakazi. Imbaraga zayo ntabwo ziri mu gukora byose - ahubwo ni ugukora ibintu bigoye, ubudahwema: cobalt alloy nozzles, inzu ya pompe ya silinderi, ububiko bwumuvuduko, hamwe na shitingi ya winch ikora munsi yigitutu, kuzunguruka nyuma yizunguruka. Kuri ba injeniyeri bagaragaza ibice aho µm-urwego rutandukanye rugira ingaruka kumutekano, igihe, cyangwa ubuzima bwose, ibyo kwibandaho ntabwo ari ubushake. Ninzira yonyine iganisha kuri microse yukuri gutunganya uruganda kwizerwa.
