Iyo abajenjeri bagaragaje ibice bya Monel alloy, ntabwo bahitamo gusa ibikoresho-biyemeje kurwanya ruswa mumazi yinyanja, ituze ryumuriro kuri 500 ° C, nubusugire bwubukanishi munsi yumunaniro ukabije. Ariko gushakisha ibyo bice byizewe? Aho niho imishinga myinshi ihagarara. Twabibonye inshuro nyinshi: ibishushanyo byemejwe, ibikoresho byemejwe, igihe cyagenwe-hanyuma ugatinda kuva gutembera kugipimo cyo gukina, gutobora hejuru nyuma ya passivation, cyangwa guhamagarwa kwa GD&T kunyerera kugenzura ingingo ya mbere. A. Monel alloy part uruganda ntibisobanuwe nububiko bwayo. Byasobanuwe nuburyo bikemura icyuho kiri hagati yukuri nukuri.
Icyitonderwa ntabwo ari ubushake-Yubatswe muri buri Ntambwe
Monel 400 na K-500 ntabwo zakozwe nka 304 zidafite ingese. Igipimo cabo-akazi kabo ni 3 × hejuru. Kwimura Chip birananirana niba igipimo cyibiryo kigabanutse munsi ya 0.08 mm / rev. Ubukonje bukonje bugomba kuguma hejuru ya 12% kugirango wirinde kwubaka karbide. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dukoresha buri teka rya Monel dukoresheje uburyo bwo kubanza gutunganyiriza ubushyuhe bwumuriro, ndetse no kubusa - kubera ko imihangayiko isigaye mu kabari gashyushye itera umuheto wa mm 0,015 muri shitingi ya mm 300. Ibyo birahagije gusiba inzu ya pompe ifite ± 0.01 mm kwihanganira.
Tugenzura fagitire ya Monel yinjira hamwe na PMI-ebyiri (kumenyekanisha ibintu byiza) hamwe no gushushanya microhardness ikoresheje ibice. Nta cyiciro cyinjira mu musaruro utabanje kwemeza ko nikel iguma muri 63-67% naho umuringa muri 28-34%. Kubera iki? Kuberako 0,5% ya nikel yabuze itanga imbaraga zingana na 18% kuri 300 ° C-kandi niryo tandukaniro riri hagati ya valve ifata 10,000 psi cyangwa kumeneka mugitangira.
Utugingo ngengabuzima twa CNC dukoresha urubuga rukomeye 5-axis hamwe nigikoresho nyacyo cyo kwambara indishyi. Kuri Monel flanges ifite ibyambu bya mm 16 × Ø12 mm, dukora imashini zose muburyo bumwe - ntabwo ari ebyiri - kugirango dukureho datum. Igenzura ryanyuma rikoresha Zeiss CONTURA G2 CMM hamwe na kalibibasi ya ruby, ntabwo igereranya optique. Kurangiza ubuso bipimwa hifashishijwe stylus profilometrie (Ra ≤ 0.4 µm), ntabwo ibishushanyo mbonera byerekana amashusho. Ibi ntabwo birenze urugero. Nuburyo dufata kwihanganira imyanya ya ± 0.005 mm kubinyamakuru bya piston inkoni ya pompe hydraulic yumuvuduko mwinshi.
Kwishyira hamwe guhagaritse gukemura ibyo Outsourcing yamenetse
Bamwe mubatanga isoko yohereza hanze, hanyuma imashini ahandi, hanyuma isahani kumaduka ya gatatu. Buri ntoki yongeramo itandukaniro: kugabanya kugabanuka bitajyanye no gutunganya datum, kugoreka ubushyuhe bwo kugorora bitakosowe mbere yo kurangiza, gushira umubyimba wihishe hejuru yikimenyetso gikomeye. Ntabwo dukora ibyo.
Ikigo cyacu cyujuje ISO kibamo imirongo yo gushora imari, imirwanyasuri, hamwe na CNC ikora imashini munsi yinzu. Kububiko bwa Monel 400, twataye dukoresheje ibumba ryibumba ryibumba rifite ikime kiyobowe (<5 ° C), suka kuri 1,380 ° C ± 15 ° C, hanyuma ukonje kuri 0.5 ° C / min kugirango wirinde kugwa kwa sigma. Noneho - tutiriwe tumena kashe ya vacuum - twimura casting kugirango dushyushya amashyiga yo gushiramo igisubizo kuri 980 ° C, hanyuma hakurikiraho kuzimya amazi mumasegonda 3. Imashini itangira mumasaha 4. Nta kirere gihura. Nta rework kuva muri okiside ya intergranular.
Uku kwishyira hamwe gutanga ibisobanuro ushobora kugenzura: buri gice gitwara QR code ihuza igiti cyayo gishonga, raporo yikizamini cya tensile, ikarita ikomeye, hamwe nubugenzuzi bwa CMM. Mugihe umukoresha wa peteroli yo muri Amerika ya ruguru yari akeneye imibiri 24 ya Monel K-500 ya choke valve yujuje ibyangombwa bya NACE MR0175, twatanze ibyemezo byuzuye-harimo na sulferi <0.002% - muminsi 11 y'akazi. Ntabwo ari ibyumweru. Iminsi.
Imikorere nyayo-Isi Itangirana na Realistic Engineering Isubiramo
"Kurikiza gusa igishushanyo" ninzira yihuta yo kudahuza. Dutanga ibendera hakiri kare - mbere yo guca ibyuma. Igihembwe gishize, umukiriya wu Burayi yohereje GD&T kuri Monel 400 swivel ifatanije hamwe no kwihanganira ibintu: umwanya wa mm22 mm bore ugereranije na mm 80 mm, hiyongereyeho perpendicularité zombi kuri datum ya kabiri, hiyongereyeho ubukana bwa Ra 0.8 µm hejuru yubusabane. Ikipe yacu yasubije muburyo butatu: gusubiramo datum ya kabiri kugirango ihuze imipira yo gutoranya, hindukira kuri Monel K-500 kugirango ikoreshwe neza, cyangwa yemere mm0.02 mm yo kwihanganira imyanya - iracyujuje ibisabwa kugirango ikizamini gisohoka kuri 15.000 psi. Bahisemo Ihitamo 3. Igiciro cyibikoresho cyagabanutseho 37%. Igihe cyo kuyobora cyagabanutse iminsi 9. Igice cyatsinze hydrotest kubigerageza bwa mbere.
Ntabwo tuvuga "yego" kubintu bidashoboka. Turabaza: Ni ubuhe buryo bwo gutsindwa? Umuvuduko ukorera he? Ni iki twambara mbere? Nigute abakozi bashinzwe kubungabunga ibi bazabikurikirana? Niyo mpamvu portfolio yacu ikubiyemo Monel alloy nozzles ya pompe yo gutera inshinge zo mu nyanja, imashini yo hagati ya shitingi ya winches yo hanze, hamwe n'inzu ya silinderi yagereranijwe na miriyoni 200 zuzunguruka-ibice byakozwe kubwingaruka, ntabwo byubahirizwa gusa.
Guhitamo Monel Alloy Igice Cyuruganda Bisobanura Guhitamo Umwirondoro wawe
Niba porogaramu yawe ikora muri gaze isharira, mumazi yinyanja, cyangwa hejuru yubushyuhe bwo hejuru, Monel ntabwo ihitamo-nibisabwa. Ariko ibivanze ntabwo byemeza imikorere. Uruganda rukora. Shakisha inyandiko zerekana kugenzura ibyuma, kugenzura gufunze kuri buri cyiciro, hamwe nitsinda ryubwubatsi bavuga amazi ya GD & T - atari icyongereza gusa. Irinde amaduka afata Monel nka rusange. Saba ibimenyetso byerekana amateka yubushyuhe. Saba raporo ya CMM - ntabwo "ihuza na kashe" gusa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Kohereza ibice bya Monel kubakiriya muri Amerika ya ruguru, Uburayi, no mu majyepfo y’amajyepfo ya Aziya - ntabwo ari ukubera ko dushira isoko ku buryo bukabije, ahubwo ni ukubera ko dukemura ibibazo bidahungabana, twirinda ibyiciro bya sigma, kandi tugatanga ibice bikomeza ubuzima bwabo. Ntabwo ari uguhura gusa. Niba gahunda yawe itaha ya Monel ikeneye gukora zeru, gukurikiranwa byuzuye, hamwe nubufatanye bwa injeniyeri - ntabwo ari ugukora gusa - usanzwe uzi icyakurikiraho.
