Iyo abantu benshi bumvise 'uruganda rwo guta umucanga,' bashushanya iduka ryanduye, ririmo akajagari gasuka ibice byuma. Ngiyo imyumvire ya mbere itari yo. Ukuri, cyane cyane ahantu hafite imizi yimbitse yinganda nka Qingdao, ni ibice bya nuance. Ntabwo ari ugukora ifu kuva kumucanga gusa; ni ukugenzura ibihinduka benshi batigera babona-ubuhehere buri mumucanga, igishushanyo mbonera cya sisitemu, igipimo cyo gukomera. Nabonye imishinga myinshi yananiwe kuko umuntu yafataga guta umucanga nka gahunda yoroheje, yubuhanga buke. Nibindi ariko.
Ibyingenzi: Byose bijyanye n'umucanga (Kandi ntabwo ari umusenyi gusa)
Reka tubyumve neza. 'Umusenyi' ni uruvange-umucanga wa silika, ibumba (bentonite), amazi, kandi akenshi byongerwaho nk'umukungugu w'amakara cyangwa inyanja. Ikigereranyo ni byose. Ubushuhe bwinshi, kandi ukabona umwuka, ugasiga imyenge muri casting. Gito cyane, kandi ifu ibura imbaraga zicyatsi, gusenyuka mugihe cyo gusuka. Ndibuka igice cyicyuma cyimyanda cyakomeje kwerekana ibisebe byo hejuru. Twagenzuye icyuma, ubushyuhe, byose. Byahindutse, amazi avanga umucanga yinjira mumazi yari afite kalibrasi nkeya. Ihinduka rya 0.5% mubushuhe bwari buhagije kugirango wangize umusaruro wicyumweru. Nibyo byihishe mubikorwa 'byoroshye'.
Noneho hariho kwibumba ubwabyo. Hano hari umucanga wicyatsi kibisi, gikunze kugaragara cyane, hanyuma ugahuza umusenyi uhujwe nko mubishishwa cyangwa ibicu bikonje. Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), Kurugero, Urutonde Igikonoshwa Gushushanya Nka Byihariye. Iyo ni inyamaswa itandukanye. Ikoresha umusenyi usizwe hamwe kugirango ube igishishwa cyoroshye, gikonje gikikije ishusho ishyushye. Uburinganire buringaniye buruta kure cyane umucanga wicyatsi. Iyo rero urebye ubushobozi bwumushinga, ntushobora kubona 'guta umucanga.' Ugomba kubaza: ni ubuhe bwoko bw'umucanga tuvuga?
Gukora icyitegererezo nubundi buhanzi budashyigikiwe. Ibishushanyo by'ibiti. Ibishushanyo by'ibyuma bihenze ariko byanyuma. Kubice bigoye, ushobora gukenera ibice byinshi hamwe na cores. Gushushanya icyitegererezo ntabwo ari ukwigana igice gusa; ugomba kubara kugabanuka-bitandukanye kubyuma, ibyuma, cyangwa aluminium - hamwe nu mfuruka kugirango igishushanyo gishobora gukurwa kumusenyi neza. Nintambwe yambere aho igishushanyo mbonera gishobora kubaho cyangwa cyirengagijwe, ugashyiraho urwego kubintu byose byamanutse cyangwa kubabara umutwe.
Aho Gutera Umucanga Bikwiranye (Kandi Aho Bidahari)
Umucanga wo guteramo umusenyi ni muke-wo-mwinshi wo gutanga umusaruro wo hagati-nini-nini. Tekereza amazu ya pompe, ibikoresho byimashini, ibikoresho bya valve, ibikoresho binini. Nibyiza cyane gushushanya byoroshye no gukoresha ibintu byinshi bivanze, uhereye kumyuma isanzwe kugeza kuri ibyo bivanga bidasanzwe nka nikel. Urubuga rwa QSY ivuga gukorana na alloys idasanzwe, byumvikana. Gusuka agaciro gakomeye, bigoye-imashini ivanze mumucanga birashobora kuba ubukungu kuruta gutangirira kuri bilet nini no kuyitunganya 80%.
Ariko ntabwo arikintu cyose. Niba ukeneye ultra-yoroshye yubuso irangiza cyangwa kwihanganira kurenza, vuga, ± 0.5mm kurwego rwa 100mm, urabisunika. Aho niho inzira nko gushora imari (nabo barabikora). Imirimo ya nyuma yo gukina nayo irakomeye. Igice cyose gisohoka gifite flash (ibyuma birenze urugero kubumba), amasoko, n'amarembo bifatanye. Aho niho uruhande rutunganya ,. Imashini ya CNC ubushobozi bwuzuye-serivise yashinzwe nka QSY itanga, iba idatandukanijwe na casting. Ntushobora gutanga igice cyuzuye utarimo.
Ndibuka umushinga wibikoresho bya moteri ya marine mubyuma bidafite ingese. Geometrie yari yoroshye bihagije mu guta umucanga, ariko ibisobanuro bya ruswa byari ubugome. Twagombaga kwitonda hamwe nububiko kugirango tuburizemo ibyuma kandi tubone ubusugire bwubuso. Cyakoze, ariko marike yamakosa yari make. Byashimangiye ko guhitamo ibintu bigena ibipimo byimikorere nkuko igice kibikora.
Kubabara byanze bikunze: Ububabare, Kugabanuka, na Shakeout
Inenge. Buri ruganda rwa injeniyeri urugamba rwa buri munsi. Hamwe no guterera umucanga, imyuka ya gaze hamwe no kugabanuka byimyanya isanzwe. Ubwoba akenshi buva mubibumbano. Niba umucanga udahumeka neza cyangwa utose cyane, gaze yafashwe ihatirwa mucyuma uko ikomera. Urasanga izo pinholes mugihe cyo gutunganya cyangwa kugerageza igitutu. Kugabanuka nikibazo cyubushyuhe. Nkuko ibyuma bikonje, biragabanuka. Niba udashizeho ibyago (federasiyo) neza kugirango utange ibyuma byamazi ahantu hakomeye, ubona icyuho cyimbere. Kwigana mudasobwa bifasha ubungubu, ariko ntakindi gisimbuza uburambe mugushira riser.
Shakeout - gukuramo umucanga kuri casting ikonje - bigira ingaruka nziza kuruta uko byumvikana. Kora kare cyane, kandi casting irashobora kugoreka cyangwa gucika intege kumaganya asigaye. Kora bitinze, kandi utanga umusaruro. Umusenyi ugomba gukenera, gukonjeshwa, no kwisubiramo. Sisitemu ishyushye, idakora neza sisitemu yo gutunganya ibikorwa bizagora imikorere yawe yose. Nabaye muri fondasiyo aho ubushyuhe bwibidukikije hafi ya sitasiyo ya shakeout butihanganirwa, kandi ubwiza bwumucanga bwarababaje, bituma habaho inenge mbi.
Hano hari icyumba cyo gukora isuku. Nibikorwa byinshi, urusaku, n ivumbi. Gusya amarembo, kurasa guturika hejuru yisuku. Niho gukina gukabije gutangira kugaragara nkigice. Automation iranyerera hano, ariko kubintu byinshi byashizweho nakazi, ibi bikomeza kuba intoki, ubuhanga bushingiye kumurongo. Ubwiza bwintoki zanyuma zirashobora gukora cyangwa kumena igice cyigice kandi rimwe na rimwe imikorere yacyo.
Kwishyira hamwe hamwe no Gukora: Ihuza ridashidikanywaho
Nta ruganda rugezweho rubaho kurugero rwonyine. Hafi ya buri gice cyumucanga gisaba gutunganyirizwa hejuru yingenzi - umwobo wa bolt, gufunga mumaso, kwicara. Iyi niyo mpamvu icyitegererezo cyahujwe umusenyi iduka ryimashini rirakomeye cyane. Iyo inzira zombi ziri munsi yinzu, nka https://www.tsingtaocnc.com, itumanaho ritaziguye. Itsinda ryimashini rirashobora gutanga ibitekerezo kubishingwe niba bihora bibona ahantu hakomeye cyangwa guhinduranya ibintu mubice runaka bya casting, kandi uburyo bwo kubumba cyangwa gusuka burashobora guhinduka.
Nabonye ubundi buryo: casting ikorerwa mumujyi umwe, yoherejwe mumaduka yimashini murundi. Umukanishi akubita umucanga ukomeye kandi avunagura igikoresho. Bashinja uruganda 'ibyuma byanduye.' Uruganda rushinja icyitegererezo cyangwa ibipimo byo gutunganya. Ibyumweru byo gutinda birakurikiraho. Gukora ibicuruzwa byose hamwe bigabanywa muri ibyo. Porogaramu ya CNC irashobora no gutanga igitekerezo cyo kongeramo milimetero yububiko mumaso isanzwe yerekana kugoreka gato, gukemura ikibazo muburyo bwitondewe.
Ibi nibyingenzi kurutonde rwibikoresho bavuga - ibyuma, ibyuma, ingese, cobalt na nikel. Gukora nikel ishingiye kuri nikel ni umurimo wihariye. Kugira ubuhanga bwo gutunganya murugo bivuze ko uruganda rwumva imashini yibyo basuka kuva kumunsi wambere. Bashobora guhitamo igipimo nyacyo kiringaniza kuringaniza ibintu hamwe nibisabwa nyuma yo gutunganywa.
Ubucuruzi Bwabwo: Birenze Gushonga Ibyuma
Gukora uruganda uyumunsi ni urugendo rukomeye. Nibikorwa byinshi (itanura, sisitemu yumucanga, kurwanya umwanda), imbaraga zashonje, kandi zihura nigitutu cyibiciro bidasubirwaho. Agaciro-kongeramo ntabwo kari mu gushonga ibyuma; ni mubuhanga. Agaciro nugufasha umukiriya gushushanya igice gitanga neza, imashini neza, kandi ikora neza. Ni mugukemura puzzle ya metallurgical for progaramu runaka.
Isosiyete imaze imyaka isaga 30, nka QSY, yabonye inzinguzingo. Baramenyereye. Gutanga uburyo bwinshi bwo gukina (umucanga, igikonoshwa, ishoramari) hamwe no gutunganya bivuze ko bashobora kuyobora umukiriya inzira ihendutse cyane yo gukora, ntabwo aribwo bakora. Icyo ni ikimenyetso cyibikorwa bikuze. Kuramba birerekana ko bayoboye imitego yo kuvanga umucanga, metallurgie, hamwe nuruhererekane rwo gutanga igihe kirekire kugirango bubake ubumenyi nyabwo, bwuzuye.
Noneho, mugihe usuzumye uruganda rutera umucanga, ntusabe gusa igiciro kuri kilo. Baza uburyo bwo kugenzura umucanga. Baza uko bashushanya amarembo yabo. Baza ibijyanye nubushobozi bwabo bwo gutunganya imashini nuburyo bakemura ibitekerezo hagati yishami. Ibisubizo bizakubwira byinshi kubyerekeye umushinga wawe ushobora guhura nubutsinzi kuruta agatabo keza cyane. Ubukorikori buri mubigenzurwa bihinduka, ntabwo bisuka gusa.
