Abakora ibikoresho byubuvuzi bahura nuguceceka ariko kunegura: ibice bisa neza kurupapuro birananirana mugihe cyukuri cyo kuzimya isi, imbaraga zamazi, cyangwa guhangayika kenshi. Twabibonye kabiri muri uyu mwaka-amazu ya cobalt-alloy valve yamenetse nyuma ya cycle 12,000 ya autoclave; ibyuma bidafite ingese pompe ya caps irwanira kuri psi 150 mugihe cyo kugerageza imikorere. Intandaro? Ntabwo ari igishushanyo. Ntabwo ari urwego rw'ibikoresho. Nibisobanuro byuzuye kubikoresho byubuvuzi byakozwe muruganda-aho microns ifata icyemezo hagati yo kwemezwa nubuyobozi.
Kuki gushora imari byananiranye mugihe ibipimo byubuvuzi bikurikizwa
Ibigo byinshi bifata ibyiciro byubuvuzi nk "kwihanganira gukomera." Ntabwo aribyo. ASTM F136 titanium cyangwa AMS 5387 cobalt alloy isaba guhuza metallurgjique * kuri milimetero * yuburebure bwigice - ntabwo ari ukurangiza gusa. Mu igenzura ryacu rya gatatu ryibikoresho bitanga isoko, 68% byananiranye kugenzura microstructure: kugenzura amaboko ya dendrite hanze ± 0.5 µm, gutandukanya karbide hafi yinjirira amarembo, cyangwa cluster ya porosity irenze 50 µm muri zone zikorera imitwaro. Ibi ntabwo ari amakosa yo kwisiga. Bitera umunaniro gucika kuri 40% yubuzima bwikurikiranya.
Twahagaritse kwakira ibyemezo "as-cast" hashize imyaka. Ubu dukeneye ibyiciro byuzuye bikurikirana: umubare wubushyuhe, gusukaho ubushyuhe, igipimo cyo kugabanuka gukomeye, hamwe namateka yubushyuhe bwa nyuma-ndetse no kuri prototypes. Kubera iki? Kuberako gutandukana kwa 3 ° C mubushuhe mbere yubushyuhe mugihe cyo gushora amasasu bihindura igabanywa ryimyitozo isigaye 17%, bikagira ingaruka kumitekerereze nyuma ya CNC irangije.
Bane Bidashidikanywaho mubuvuzi-Urwego rwibanze
Gukora neza kwukuri kubikoresho byubuvuzi ubushobozi bwuruganda ntabwo bujyanye nibikoresho-bijyanye na disipuline yimikorere. Dore itandukaniro ryabafatanyabikorwa bemejwe nabatanga kataloge:
- Ubunyangamugayo Bwambere. Nta na kimwe kidasanzwe.
- Kugenzura Ibipimo Kurenga GD&T: Kwemeza CMM kuri * icyatsi-leta * ibishishwa mbere yuko dewaxing ifata ibishishwa hakiri kare. Dupima imyenge ikomeye kuri ubujyakuzimu butatu - ntabwo ari hejuru gusa - kandi twanze guterana kwose aho itandukaniro ryuburebure bwurukuta rurenga mm 0.15 mm hejuru ya mm 50 z'uburebure.
- Ubwiza bwubuso burokoka Passivation: Ra ≤0.8 µm ntabwo ari ubushake. Kugaragara hejuru yumutego wa chloride mugihe cya acide ya nitricike, bigatera kwangirika kwangiza ahantu h'umunyu. Twemeza kurangiza hejuru * mbere * na * nyuma yo kuvura imiti-atari nyuma yo kuyikora.
- Gukurikirana Zeru: Buri gice kibona kode ya laser ya QR ihuza impanga zayo: ibikoresho fatizo, ibipimo byerekana, imbonerahamwe yerekana ubushyuhe, raporo yubugenzuzi, n'ikarita yanyuma. Abagenzuzi ba FDA barasaba ibi - ntabwo ari rimwe, ariko burigihe.
Aho Gukora Hybrid Gukemura Ibibazo Byukuri
Ba injeniyeri bamwe bibwira ko gukina birangiye kuri shakeout. Ariko ibice byubuvuzi bikenera ibikorwa bya Hybrid. Tekereza kuri T800 cobalt alloy nozzle kugirango itere inshinge ya MRI ihuye: ishoramari ryashizwe kumurongo muburyo bworoshye bwo gutembera imbere, hanyuma CNC ikozwe na ± 0.01 mm yibanda kuri 1,2 mm isohoka, hanyuma ikurikirwa na electrone kuri Ra 0.2 µm. Bikore byose mubikoresho bimwe - cyangwa ibyago byo kugoreka ubushyuhe mugihe cyo kwimura.
Twagabanije igipimo cya scrap kuri 42% kuva duhuza casting, kuvura ubushyuhe, no kurangiza munsi yinzu imwe yemewe ISO 13485. Kubera iki? Kuberako abakora itanura bahindura ibihe byo gushiramo bashingiye kumaseti nyirizina - ntabwo uburemere bwa theoretical. Abakanishi bacu bahindura inzira zikoreshwa mugihe nyacyo cya CMM ibitekerezo byatanzwe mbere yo gukina. Ibi ntabwo ari imikorere. Nibikorwa bya fiziki.
Abakiriya bagerageza gutandukanya izi ntambwe kubacuruzi bavuga ko byatsinzwe bibiri: byatewe no kudahuza nyuma yo kugabanuka (biterwa nigipimo cyo gukonjesha kidahuye), hamwe no kwanduza ubuso mbere yo gukora isuku rya nyuma (kuva mubikorwa mugihe cyo gutwara abantu hagati).
Guhitamo Gukora neza Kubikoresho byubuvuzi Umufatanyabikorwa
Baza ibi bibazo - hanyuma urebe ibisubizo ukoresheje ibimenyetso:
- Urashobora kunyereka abakinnyi batatu ba nyuma banze? Ntabwo ari uburyo bwo gutsindwa gusa - ahubwo intandaro yo gusesengura, ibikorwa byo gukosora, nuburyo wagaragaje ko bwakoze?
- Ukora isesengura ryibyuma kuri * buri * ubushyuhe bwumusaruro - cyangwa mugihe cyujuje ibisabwa?
- Ni ubuhe butumwa ntarengwa bwemewe bwa AMS 5387 butagira umurongo wo hagati? Nigute ushobora kubigaragaza kuri buri mugabane?
- Iyo twohereje igishushanyo cya GD&T hamwe numwanya wukuri guhamagarwa kumyobo ihumye, ubanza kwigana uburyo bwuzuye - cyangwa imashini n'ibyiringiro?
Niba igisubizo ari "dukurikiza imyitozo isanzwe," genda. Ibikoresho byubuvuzi ntibihanganira imyitozo isanzwe. Barasaba ibyangombwa, bisubirwamo, byumvikana neza kugirango baterwe ibikoresho byubuvuzi - aho buri micron ifite umutangabuhamya, ubushyuhe bwose bufite inkuru, kandi buri gice cyoherejwe nubucamanza bwacyo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka ubwo bushobozi - ntabwo ari ikirego cyo kwamamaza, ariko nkukuri kubikorwa bya buri munsi. Ikigo cyabo cyujuje ISO muri Qingdao gikora amavuta ya cobalt-nikel, ibyuma bidafite ingese, hamwe nicyuma cyihariye cyo guteramo ibyuma, gutunganya, no kurangiza - byose bikomoka ku bushyuhe bwibikoresho. Ntabwo bahura gusa na ASTM F899 cyangwa ISO 13485.Bashiraho ingero zabo.
Igihe kizaza ni icy'inganda zifata gukina nk'intambwe - ahubwo ni umusingi. Aho metallurgie, geometrie, nibikorwa bihurira mbere yuko chip ya mbere iguruka. Nibyo gutondeka neza kubikorwa byubuvuzi uruganda rukora rutanyuze gusa ubugenzuzi. Irinda gutsindwa.
