Iyo wunvise 'ibisubizo byukuri,' ni iki kiza mubitekerezo? Kuri benshi, ni ijambo ryuzuye udutabo, isezerano ryuzuye, ryiteguye-gukoresha-ibice. Ukuri, uwo nabayemo imyaka, ni akajagari. Ntabwo ari bike kubijyanye nubumaji 'igisubizo' nibindi byinshi bijyanye nuburyo bukomeza, akenshi buteye ubwoba, bwo gukemura ibibazo. Agaciro nyako ntabwo kari muri casting ubwayo, ahubwo mugutwara urugendo kuva muri dosiye ishushanya kugeza igice gikora mubyukuri mukibazo, ubushyuhe, cyangwa ruswa. Abakiriya benshi cyane, kandi mubyukuri abatanga isoko, babifata nka serivisi yibicuruzwa. Aho niho hatangirira umurimo nyawo - no gutsindwa nyabyo.
Umukino wa Shell: Birenze Ibishushanyo
Reka tuvuge kubyerekeye shell mold casting. Nuburyo bwibanze, ariko kubyita tekinike 'precision' gusa ibura ingingo. Ubusobanuro buturuka mugucunga impinduka ijana mbere yuko icyuma gisuka. Ndibuka umushinga wamazu ya pompe, igice cyicyuma gisa nkicyoroshye. Igishushanyo cyabakiriya cyari gifite kwihanganira cyane kumiyoboro yimbere. Twakoresheje simulation, twubaka ibumba ceramic, ibintu byose byasaga nkigitabo. Ariko icyiciro cya mbere cyasohotse gifite ibipimo bito bito muri cores. Ntabwo bihagije gusiba buri gice, ariko birahagije kugirango utere ikibazo gikwiye hepfo. 'Igisubizo' ntabwo cyari ugushinja inzira; byari mugutandukanya ibyacu byubaka shell. Byari igihe cyo kumisha hagati yo kwibiza? Ubushuhe bwibidukikije muri kiriya cyumweru? Twahinduye protocole, twongeraho icyiciro cyo kumisha kuri iyo geometrie yihariye, kandi kwiruka gukurikira byari kuri-on. Nibyo a igisubizo cyukuri: gusuzuma sisitemu, ntabwo ari igice gusa.
Aha niho manda yumushinga ifite akamaro. Amaduka nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka 30+, yatetse aya masomo murukuta rwabo. Babonye uburyo a cobalt yitwara mu buryo butandukanye mu mpeshyi no mu gihe cyizuba mu kigo cyabo. Urwo rwibutso rwinzego ntirusimburwa. Ntushobora kubigana. Urashobora kubasanga kuri https://www.tsingtaocnc.com, kandi mugihe urubuga rugaragaza ubushobozi bwabo, umutungo nyawo niwakusanyirijwe hamwe, hafi cyane, gutegera ibintu hamwe nibikorwa.
Gutera ishoramari bibona ubwiza kumiterere igoye, kandi nibyo. Ariko kubihuza na post-casting Imashini ya CNC niho 'igisubizo' nyacyo cyubatswe. Ni icyemezo cyibikorwa. Uratera inshundura hanyuma ukagira ingaruka imwe yibanze isobanura imibare ikomeye? Cyangwa uterera hamwe nkana, nkana amafaranga yimigabane kandi ukareka imashini 5-axis igashyiraho geometrie yanyuma kandi byanze bikunze? Dukunze guhitamo ibyanyuma kubice-byuzuye. Yongeyeho intambwe, ariko i-rishobora guteza umushinga wose. Gukina bitanga ubunyangamugayo nuburyo bwibanze; gutunganya bitanga ibyangombwa byemewe nibikorwa. Uburyo bwa QSY bwahurijwe hamwe, butanga byombi munsi yinzu, bikuraho urutoki-rutoki bibaho mugihe cyo gutera no gutunganya bigabanijwe hagati yabacuruzi.
Ibikoresho ni Ubutumwa
Urashobora kugira ibishushanyo bisobanutse neza kwisi, ariko niba urwego rwibintu rwibeshye cyangwa rudahuye, wubatse impapuro zuzuye neza. Uyu ni umutego ukomeye. 'Ibyuma bitagira umuyonga' ntabwo ari ikintu kimwe. Ari 304 kubirwanya ruswa muri rusange, cyangwa 316 kubidukikije bya chloride? Cyangwa tuvuga kuri 17-4 PH, isaba kuvura ubushyuhe bwihariye nyuma yo guta kugirango igere ku mbaraga zamamajwe? Nabonye imishinga yataye umurongo kuko ibi byari ibitekerezo.
Ikibazo nyacyo kizanwa n'amavuta adasanzwe-the nikel, cobalt chromes. Ntabwo ari 'ibyuma bikomeye.' Imyitwarire yabo yo gukina iratandukanye. Bakunda gutandukana, bafite amarembo yihariye hamwe nibisabwa kugirango birinde guturika, kandi akenshi bakeneye igipimo cyo gukomera. Igisubizo hano kirimo metallurgiste ya fondasiyo igira uruhare murwego rwo gusuzuma ibishushanyo. Kurugero, gutanga igitekerezo gito cyangwa radius guhindura kugirango imfashanyo igabanuke kandi bigabanye guhangayika. Ni tweak gufatanya, ntabwo kwangwa igishushanyo.
Gukora icyuma ninyamaswa yacyo. Itandukaniro riri hagati yicyuma kinini kandi kinini cyuma gikoreshwa mubyuma bikingira mbere yo gusuka. Nibikorwa byintoki, bikora-igihe. Nta mwanya wo kubigeraho mu minota. Aha niho umuco wo mu iduka umuco urakomeye. Ikipe ikeneye kumva impamvu, ntabwo aribyo gusa. Iyo ukorana numufatanyabikorwa umaze igihe kinini, uba banki kuri iyo disipuline yashinze imizi. Ibikorwa byabo byimyaka 30 byerekana ko bagomba kumenya neza ibyemezo kumunota kumunota kugirango babeho.
Kwishyira hamwe Byingenzi: Iyo Guterana Guhura na CNC
Ngiyo ipfundo ryibigezweho ibisubizo byukuri. Gukina ni gake intambwe yanyuma. Uburyo igice gifashwe mu gutunganya ni ugutekereza mbere. Tugomba gushushanya no guterera mugushakisha amakariso, ibiranga datum, cyangwa nuburyo bwo gutamba byigihe gito bizasya nyuma. Ndibuka igice cya turbine mubyuma bidafite ingese aho twajugunye utubuto dutatu, tutanegura kuri flange gusa kugirango CNC vise ifate kuri. Nyuma yo gutunganya, bakuweho. Umukiriya yabanje kubyitwaramo byari urujijo - ibikoresho byiyongereye? - kugeza igihe baboneye kurangiza bitagira inenge hejuru yimashini zose zakozwe, nta kimenyetso gifatika kuri geometrie yanyuma.
Uru rwego rwo guhuza ibikorwa rusaba itsinda ryubwubatsi rihuriweho. Iyo injeniyeri ya casting na mashini bicaye hamwe, ubumaji burabaho. Bashobora kujya impaka kubucuruzi: Niba twimuye urukuta kuri 2mm, dushobora gukoresha igikoresho gisanzwe mumufuka. Cyangwa, Niba duhinduye ibinyomoro kuriyi ntera, imashini zayo zitera imbere 40%, kuzigama ikiguzi kumpera yinyuma, nubwo ibikoresho fatizo bihenze cyane. Urubuga rwa Tsingtao CNC rugaragaza serivisi bahurije hamwe, kandi nibyo byifuzo byukuri. Nibiganiro byimbere bikemura ibibazo mbere yuko bibahenze byanze.
Kunanirwa kunyigishije byinshi byari bijyanye no kugabanya imihangayiko. Twari dufite urwego rugoye, rukikijwe n'inkuta zishoramari. Yatsinze igenzura ryambere neza. Hanyuma yagiye mu iduka ryimashini (umucuruzi utandukanye), arawukomeretsa cyane maze afata icyemezo gikomeye. Icyumweru kimwe, igice cyari cyaragaragaye mu buryo bwihishe. Umukino wo gushinja watangiye. Byari impungenge zisigaye zatewe no gukina? Cyangwa gutunganya imihangayiko? Ukuri kwari, byombi. Uwiteka igisubizo cyukuri ibyagaragaye byari itegeko, byanditse byerekana imbaraga zo kugabanya ibibazo nyuma yo guterwa na mbere yo gutunganya imashini ya nyuma, hamwe namabwiriza yihariye yerekeye guhuza imashini. Noneho, ni umurongo usanzwe mubintu muri gahunda yacu ya geometrie isa.
Itumanaho: Ibikoresho bitashyizwe ku rutonde
Porogaramu igezweho cyane ya software cyangwa kwigana ntishobora gukosora itumanaho ribi. Ibi birashobora kumvikana byoroshye, ariko birakenewe, tekinike. 'Igisubizo' gishyirwaho. Irasaba umukiriya gusangira imikorere yigice - imizigo, inzinguzingo zumuriro, ibice byo guhuza - ntabwo ari moderi ya 3D gusa nibintu bifatika. Nabajije abakiriya, Niki kintu kibi kibaho mugihe iki gice cyatsinzwe? Igisubizo kiyobora buri kintu cyose uhereye kumasezerano yo kwipimisha adasenya kugeza kurwego rwa conservatisme mugushushanya.
Aha niho ubufatanye bwigihe kirekire, nkubwavuzwe nisosiyete ikora imyaka mirongo itatu, yishyura inyungu. Batezimbere. Bazi igihe cyo gusaba inama guhamagara kuri imeri yihariye. Kohereza ibimenyetso byerekana ku gishushanyo ntabwo ari ugukosora gusa, ahubwo nibibazo: Turabona kwihanganira. Nibyingenzi kumikorere, cyangwa nibisanzwe muri sisitemu ya CAD? Kuberako kuyifata bizasaba X, yongeraho Y igiciro na Z kuyobora igihe. Icyo kiganiro nigisubizo cyubwubatsi.
Hanyuma, gucunga ibyateganijwe ni bimwe mubitangwa. Gutoranya kwukuri ntabwo buri gihe ari ukugera ku kwihanganira byibuze. Nukugera kubitsinda byateganijwe kandi bihoraho kwihanganira ibicuruzwa. Byerekeranye no kurangiza hejuru uzi ko bizaba hagati ya Ra 3.2 na 6.3, ntabwo ari amasezerano yo kurangiza indorerwamo idashobora gukomeza. Utanga inyangamugayo azasobanura ibicuruzwa biva mu mahanga n'ibisubizo bifatika, byubaka ikizere binyuze mu mucyo aho gutanga ibyiringiro birenze.
Mu kurangiza, Byerekeranye no Kwizerwa
Noneho, nyuma yibi byose, mubyukuri turimo gutanga iki? Ntabwo ari widget. Nukwizerwa. Nicyizere ko ibice 500 mugice cya 1 bizakora kimwe kubice 500 mugice cya 6, nyuma yumwaka. Nibyiringiro ko mugihe umukozi winteko yawe atoraguye ikintu, bizahuza nta mbaraga, gusikana nta gutsindwa. Ukwo kwizerwa nigiteranyo cyubumenyi bwibintu, kugenzura inzira, guhuriza hamwe nyuma, no gutumanaho neza.
Ibigo byakomeje, nka QSY, barabikoze kuko bize guhuza ibyo bintu muri serivisi ihuje. Bimuka bava mubucuruzi bahinduka abafatanyabikorwa bakora. Ntabwo ugura casting gusa; urimo kugura imyaka 30 yo gukemura ibibazo, sisitemu yubuziranenge yashyizwemo, hamwe nubushobozi bwabo bwo gutekereza intambwe nyinshi imbere murwego rwo gukora.
Kubwibyo, iyo ntekereje ibisubizo byukuri ubungubu, ndatekereza bike mubuhanga bumwe nibindi byinshi bya filozofiya. Nukwiyemeza kubona igice binyuze mubuzima bwacyo bwose, kuva mubyuma bishongeshejwe kugeza kubintu bikora muri sisitemu nini. Intego ntabwo itunganye ku mpapuro; birahanurwa, umusaruro mwinshi, hamwe nibikorwa biterwa nibikorwa. Nicyo gisubizo gifite akamaro rwose muruganda.
