Iyo wunvise 'precision casting supplier', ibitekerezo byinshi bisimbukira muburyo bwo kwihanganira ibintu. Ngiyo ameza. Umukino nyawo, igice kigena niba umushinga wawe uguruka cyangwa upfa muri prototyping, ni hafi yibintu byose bibaho kuri iyo mibare. Nibyuho byitumanaho, ibitekerezo bitavuzwe kubyerekeranye no kurangiza hejuru, kuyobora umwanya wo gukina urusimbi rushya. Nabonye abajenjeri benshi batoranya uwatanze isoko ashingiye kumpapuro zubushobozi bwa PDF, gusa kugirango mbone ibice biri muburyo bwa tekiniki ariko bidafite akamaro rwose kubiterane kuko impande zingingo zari zitekerejweho. Utanga isoko yagenzuye agasanduku kabo, ariko igice kirananirana. Itandukaniro-hagati yo gukora casting no gutanga ibice bikora-niho ubuhanga nyabwo bwa a utanga neza kubeshya, cyangwa bigomba kubeshya.
Umukino wa Shell: Birenze Ibishushanyo
Reka tuvuge kubyerekeye ibishushanyo mbonera, bumwe muburyo bwibanze kuri QSY. Bikunze gutangwa nkigiciro cyiza muburyo bwo gushora imari kubice bimwe. Ingingo y'agatabo ni ihame rihamye. Nukuri bihagije. Ariko nuance iri murugero. Ibi twabyize inzira igoye mumyaka yashize dukoresha amazu ya pompe. Igishushanyo cyari cyiza, inshinge zashashara zari nziza, ariko igikonoshwa ceramic cyakomeje gucika mugihe cyo kumera. Hindura, igishushanyo cyabakiriya cyari gifite igice kinini cyimuka kuri flange yoroheje cyane kuburyo butunguranye. Guhangayikishwa nubushyuhe mugihe cya autoclave cycle niyo nyirabayazana. Urupapuro rwerekana ko dushobora gukora geometrie. Ukuri kwasabye igishushanyo-cyo-gukora-ikiganiro tutari twatangiye kare bihagije. Noneho, icyo kiganiro ni intambwe zeru. Ntabwo ari kuvuga ngo 'oya', ahubwo ni ukubaza ngo 'iyi miyoboro izatemba ite?', 'Turashobora gukanda uru rukuta?'. Nibyiza utanga neza ikora nk'iyagurwa ry'itsinda ryawe ryubuhanga, ntabwo ari ugutumiza gusa.
Guhitamo ibikoresho hano ni undi mwobo w'urukwavu. Ibyuma bya karubone, bidafite ingese - bisanzwe. Ariko iyo umukiriya azanye icyifuzo cyo hejuru-nikel ivanze kubidukikije byangirika, ibipimo byimikorere bihinduka cyane. Ubushyuhe bwabanjirije ubushyuhe bwigikonoshwa mbere yo gusuka, umuvuduko wo kwisuka ubwawo, ndetse nibigize ikote ryo mumaso yikibabi ceramic birashobora gukenera guhinduka kugirango wirinde icyuma-cyuma. Ntabwo ari ugusunika buto. Nubukorikori, bwubatswe kumyaka mirongo yikigeragezo nikosa. Muri Qingdao Qiangsenyuan Technology Co., Ltd., ayo mateka yimyaka 30 ntabwo ari umurongo wo kwamamaza gusa; ni isomero ryananiwe gusuka hamwe nakazi keza kamenyesha buri mushinga mushya. Ntushobora Google iyo base base.
Kurangiza gutunganya imashini nibice byanyuma, bikomeye. Kugira CNC gutunganya murugo ntabwo byoroshye gusa; ni ukugenzura. Vuba aha twakoze icyiciro cyimibiri ya valve dukoresheje shell molding. Abakinnyi bari bameze neza, ariko imyanya nyayo yibyambu byinshi byari imipaka. Tugomba kohereza ibyo hanze kugirango tubitunganyirize, gutinda hamwe nibikoresho byari kwica igihe. Kuberako itsinda ryacu ryimashini rimanuka muri salle, barashobora kuza hasi, twashoboraga guhuza casting mbisi dushingiye kumiterere ya datum nyayo (ntabwo ari CAD nziza), hanyuma tugakora imashini ibyambu kugirango bihuze neza. Iyo ntoki idafite aho ihuriye no guta imashini niho 'precision' ifunze mubyukuri. Gutanga iyo ntambwe bizana ingaruka benshi batabara.
Gutera Ishoramari: Kwishushanya kwa Byose Birashoboka
Gushora imari, cyangwa yatakaye-ibishashara, ibona icyubahiro. Isezerano ryibice bigoye, hafi-net-shusho ibice birareshya. Kandi ni ukuri. Ariko imyumvire ikomeye yibeshya nuko complexe ari ubuntu. Buri munsi, buri gice cyimbere, buri mfuruka ityaye yongeramo ikiguzi ningaruka mugukoresha ibishashara, kubaka igikonoshwa, no kurangiza. Ndibuka prototype kumurongo windege. Uwashushanyije, mwiza, yari yaremye ibintu byiza, kama, bisa na lattice kugirango abike ibiro. Byagaragaye bitangaje kuri ecran. Ibishashara byari inzozi zo gukuramo ibumba nta kugoreka, kandi igikonoshwa ceramic nticyashoboraga gushyigikira imiyoboro myiza mugihe cyo gusuka - byashize. Twanyuze mubyerekezo bitatu byo koroshya geometrike mbere yuko tubona igice. Igice cya nyuma cyari cyoroheje kuruta icyuma cyakozwe, ariko ntabwo cyari igihangano cya digitale batangiranye. Utanga isoko yego gusa kuri moderi yambere yaba abeshya cyangwa injiji.
Kurangiza isura ni undi mutego. Ra 3.2 μm as-cast isanzwe yamamazwa. Icyo batakubwiye nuko kubigeraho bihoraho mugice kimwe cyombi kandi cyoroshye biragoye bidasanzwe. Ibipimo bitandukanye byo gukonjesha bigira ingaruka kumiterere yintete, bigira ingaruka kuburyo ubuso bwitabira igishishwa hamwe nisuku nyuma. Igice gishobora gukubita Ra 3.2 kuri shebuja wijimye ariko kuba Ra 6.3 kurukuta ruto. Niba gusaba kwawe ari kashe ya kashe igaragara, iryo tandukaniro ni impanuka. Kuri QSY, byabaye ngombwa ko dushiraho ibisobanuro byihariye bya shell slurry hamwe na protocole yo gukonjesha imiryango yibice kugirango tugabanye ibi. Ntabwo ari ibisanzwe; byateye imbere. Urashobora kubona uburyo bwacu kuri izi mbogamizi zirambuye mubikorwa byacu kuri https://www.tsingtaocnc.com.
Noneho hariho ikibazo cya alloys. Dukorana na cobalt na nikel ishingiye kuri superalloys buri gihe. Ibi ntabwo ari nko gusuka aluminium. Kuvura ubushyuhe birakomeye kandi akenshi ni ibya nyirarureshwa. Ntushobora gukurikiza gahunda rusange ya HIP (Hot Isostatic Pressing). Twifatanije nu iduka ryo gusana turbine inshuro imwe, dutera igice gisimbuza vane igice mumurage nikel alloy. Ibikoresho bifatika byari byiza, ibipimo byari byiza. Byatsinzwe mugupima intebe. Ikibazo? Igisubizo cyacu gisanzwe cyo kuvura ubushyuhe, nubwo gikwiye kumuryango wa alloy, ntabwo cyari gikurikiranye neza cyakoreshejwe nabakora ibikoresho byumwimerere mumyaka mirongo ishize. Microstructure yari itandukanye muburyo bworoshye. Tugomba gushakira urupapuro rwumwimerere, rudasobanutse kandi tukigana neza. Isomo: hamwe na exotic alloys, the utanga neza ikeneye ubujyakuzimu bwa metallurgiki, ntabwo itanura rishyuha bihagije.
Gukora Intoki: Aho Gutera Bihurira Ukuri
Nibikorwa byo gukora-cyangwa kumena ibyiciro byinshi-byimikino-shingura hejuru. Urabona casting nziza. Noneho ukeneye gushyiramo umwobo. Ukomoka he? Niba casting ifite bimwe byemewe, byemewe (kandi bose barabikora), urakora imashini kugirango uyisubize kuri nominal, cyangwa uhindura imashini ikora kugirango ukurikire abakinnyi nkuko bisanzwe ari geometrie? Nta gisubizo kiboneye kuri bose. Kububiko bwa garebox, ugomba gukora imashini kumwanya wukuri, kuburyo ushobora gufata gukata kutaringaniye. Kuburyo bwubatswe, urashobora gukurikira casting kugirango ubungabunge uburebure bwurukuta.
Twari dufite umushinga wibigize marine muri duplex ibyuma bidafite ingese. Gukina byari byiza, ariko mugihe cyo gutunganya ibintu, umuyobozi wa CNC yabonye ahantu hakomeye. Isesengura ryibikoresho ryerekanye ko atari ikibazo cyo gutandukanya, ahubwo ni ahantu, byihuta gukonjesha bivuye mu gice runaka cy’ibicurane bikonje. Gukomera byari hanze gusa. Twahagaritse, tugisha inama umukiriya, maze twemeranya kuntambwe ya annealing mbere yo gukomeza gukora imashini. Niba gutunganya ibicuruzwa byari umucuruzi wihariye, birashoboka ko baba barangije guturika, wenda bamennye igikoresho, kandi bakohereza igice hamwe nubuzima bwumunaniro. Kwishyira hamwe byemerewe gukosorwa-igihe.
Igishushanyo mbonera nubuhanzi ubwabwo kubakinnyi. Ntabwo ufashe fagitire. Ufashe rimwe na rimwe-byoroshye, bihindagurika geometrie. Dushushanya ibice byerekana ibintu byibanze byabakinnyi - akenshi bishimangira mbere kandi bihamye - kandi bikemerera kubahiriza. Nuruvange rwo gukomera gukomeye hamwe ningamba zoroshye zoroshye. Iki ntabwo ari igitabo CNC akazi; ni ubumenyi bukoreshwa muburyo casting yitwara munsi yo gukata. Ubu bushobozi nibyingenzi mubyo dutanga muri Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) - guhindura imyanda mbisi mubice byiteguye gushyirwaho munsi yinzu imwe, hamwe ninshingano imwe.
Kunanirwa ninteganyanyigisho nziza
Ntamuntu ukunda kuvuga kuri ibi, ariko birigisha cyane. Kera kare, twafashe akazi kubunini cyane, buto bwa aluminium ishoramari. Igice cyari cyoroshye, lever nto. Kugirango duhangane, twahinduye igishashara kugirango dufate ibice byinshi. Isuka ya mbere yari impanuka - kugabanuka gukabije muri buri gice. Kwinjira no kuzamuka byakoraga ibice bitandatu ku giti byananiye rwose mirongo ine. Twashyize imbere ubwinshi kuruta gucunga ubushyuhe. Twasibye icyiciro cyose, twongera gushushanya igiti gifite imiyoboro ikwiye yo kugaburira, kandi twemera igice cyo hasi kubara. Twatakaje amafaranga kuri ako kazi, ariko twabonye ubushishozi bwibanze ko imiterere ya casting ari simulation yumuriro wa mbere, imyitozo ya kabiri.
Ikindi cyananiranye ni itumanaho. Umukiriya yatwoherereje igishushanyo cyumuzamu wicyuma, ugaragaza indorerwamo. Kuri twe, ibyo bivuze iterambere ryihariye ryo gusya no gukubita kuri Ra isobanuwe. Twatanze ibyo twatekerezaga ko ari byiza kurangiza. Barabyanze. Kubera iki? Indorerwamo zabo zo mu ndorerwamo zari indorerwamo isanzwe ya optique yo kurangiza kugirango ikoreshwe neza, bisaba inzira itandukanye, yibanda cyane kubikorwa tutari dusanzwe dutanga. Twembi twakekaga ko dushaka kuvuga ikintu kimwe. Noneho, dufite icyitegererezo cyicyitegererezo - guhagarika umubiri hamwe nibirangira bitandukanye - duhuza nabakiriya mbere yuko umusaruro utangira. Bikuraho kudasobanuka kwururimi.
Ibyo kunanirwa byatwigishije ko kuba umwizerwa utanga neza ntabwo ari ukugira umusaruro wambere-ugerageza. Nukugira sisitemu no kwicisha bugufi kugirango ufate ibibazo hakiri kare, ubisuzume neza, kandi ubishyikirize mucyo. Nukwubaka inzira ikomeye, ntabwo igicuruzwa gisa neza rimwe gusa.
Kureba imbere: Icyifuzo Cyukuri
Noneho, mugihe urimo gusuzuma a utanga neza, reba kera urutonde rwibikoresho nicyemezo cya ISO. Ubabaze ibyanyuma byatsinzwe bikomeye nibyo bize. Kanda ku kuntu bakora igishushanyo mbonera cya misa iteye ikibazo. Baza ibijyanye na handoff hagati yimishinga yabo nu iduka ryimashini. Ibisubizo bizakubwira byose.
Agaciro k'umufatanyabikorwa nka QSY ntabwo ari ugukora ishusho mubyuma. Ni mugukurikirana ibyemezo ijana bito hagati yo gushushanya nigice cyoherejwe - umushinga winguni tweak, gushyira riser, ingamba zo gukora datum, ingamba zo kuvura ubushyuhe. Nibijyanye no gutanga ibyukuri mubikorwa byuzuye bihinduka. Ubwo bushobozi bwubatswe kuva mumyaka 30 yo gukemura ibibazo, ntabwo imashini ikora gusa.
Mu kurangiza, ubusobanuro ni amasezerano. Kandi iryo sezerano ntirubahirizwa no kwihanganira ibivugwa, ahubwo ni uburambe hamwe no gukemura ibibazo bibera mu iduka, buri munsi. Nibyo bitandukanya umucuruzi wibice numufatanyabikorwa wukuri.
