Iyo sisitemu ya hydraulic isaba valve yumuvuduko ufite kwihanganira mm 0,01 mm munsi yumurongo wa 350, cyangwa guterana kwa pompe yo hanze bisaba cobalt-alloy nozzle irwanya guhuha kuri 650 ° C-abatanga ibicuruzwa bisanzwe barikanga. Ukeneye a uruganda rusobanutse & uruganda rukora imashini yubatswe ntabwo ari ingano, ahubwo ni igenzurwa ryuburinganire buringaniye, guhuza metallurgiki, hamwe no kugenzura inzira zeru.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora icyo kigo-muri Qingdao, mubushinwa, ntabwo ari umukozi wubucuruzi cyangwa iduka ryamasezerano, ahubwo nkumufatanyabikorwa wubwubatsi ufite verticale yuzuye: kuva AMS 5387 cobalt alloy billet ibyemezo kugeza kuri CMM yemewe na GD&T igenzurwa ryamazu ya silinderi ya piston yuzuye. Twabonye abakiriya batakaza ibyumweru bitatu-na 28.000 byamadorari yo gutwara ibicuruzwa byihuse - kubera ko uruganda "precision" rwasibye kugenzura microstructure mbere yo gukora. Niyo mpamvu dutangira umushinga wose hamwe nibikoresho bifatika, ntabwo ari raporo yikizamini gusa.
Aho Gutoranya Byuzuye Guhura Kumashini ikora - Ntabwo ari inzira zegeranye gusa
Inganda nyinshi zifata casting na CNC gutunganya nkamaboko akurikirana. Kuri QINGDAO QIANGSENYUAN, bafatanije. Fata T800 ya cobalt ishingiye kuri winch center shaft roller kubinyabiziga byubwubatsi: umusenyi ushyizwemo nigipimo cyo gukonjesha kugirango wirinde gutandukanya dendritic, hanyuma ukoreshwe * * mbere * yo kuvura ubushyuhe kugirango ugabanye imihangayiko isigaye - atari nyuma. Kubera iki? Kuberako twapimye kugeza kuri 0,12 mm kugoreka nyuma ya HT ihinduka ya geometrie isa iyo gutunganya byabaye bitinze. Inzira zacu zikurikirana zifunzwe mumabwiriza yakazi ya AS9100-ntabwo yahinduwe kuri buri cyiciro.
Uku kwishyira hamwe gutanga ibisubizo bitatu byapimwe: Icya mbere, ubusugire bwubuso buguma budahwitse mubinyamakuru bikomeye - nta microcrake zo munsi y'ubutaka zivuye mububiko. Icya kabiri, ituze ryurwego rutezimbere 40% murwego rwo gusiganwa ku magare (byageragejwe kuri ASTM E220). Icya gatatu, igihe cyo kuyobora kigabanukaho 22% kubicuruzwa byaciriritse biciriritse kuko ibice byo guteramo bikozwe kugirango bihuze inzira yanyuma - ntabwo ari kwihanganira rusange.
Nta-Kwiyunga Gukoresha Amashanyarazi-Kurenga “Turashobora kuyikora”
"We mashini superalloys" irasanzwe kurubuga rutanga isoko. Ikidasanzwe ni inyandiko zerekana intsinzi hamwe na AMS 5387 mububiko bwibicuruzwa birenga ibice 120 / ukwezi-utabanje gushiramo cyangwa gusiba> 18% yingingo ya mbere ikora. Twabikoze imyaka itanu ikora. Nigute? Ntabwo hamwe nibikoresho bidasanzwe byonyine, ariko hamwe no kugenzura imitwaro ya spindle ikurikirana, gushushanya ibicuruzwa bikonje kuri buri kavuyo, hamwe nigihe cyo kuganira kugihe kijyanye no kugaburira ibiciro.
Kurugero: Amacomeka ya cobalt akoreshwa mumazi ya valve yinyanja bisaba gukomera HRC 42-46 * na * hejuru yubushuhe Ra ≤0.4 µm kumaso. Gusya bisanzwe bizana ibice byumuriro. Igisubizo cyacu? Cryogenic kurangiza-kuri 80 ° C ukoresheje ibikoresho bya diyama ya polycristaline-byagenzuwe hamwe na SEM yambukiranya ibice byerekana ko nta cyera cyera. Abakiriya batwoherereza ibishushanyo byanditseho "bitari bisanzwe bya geometrie" - turasubiza mumasaha 48 hamwe na raporo yakozwe yerekana radiyo izakenera inkunga ya EDM, izo nsanganyamatsiko zisaba kuzunguruka urudodo aho gukanda, kandi aho inguni zigomba kuva kuri 0.5 ° zikagera kuri 1.2 ° kugirango twirinde gufunga kwishoramari.
Ubwiza Bwashyizwemo-Ntabwo bugenzurwa Muri
Ntabwo "dukora QA." Twubaka ubuziranenge muri buri rembo. Ingobyi yinjira ya cobalt-nikel ikorerwa ibizamini byoherejwe na sprosroscopi * na * ultrasonic - ntabwo ari ugusuzuma gusa. Buri cyiciro cya CNC gikubiyemo ingingo-yambere yo kugenzura kuri Zeiss CONTURA G2 CMM, hamwe na GD&T yuzuye itangaza amakuru yatanzwe nabakiriya-ntabwo ari ibyingenzi byasomwe. Kubyuma bigenewe serivisi ya peteroli, dukora ibizamini bikaze kuri buri bushyuhe, hiyongereyeho no gushushanya ikarita ibahasha yose - ntabwo ari kopi imwe gusa.
- Ibikoresho bikurikiranwa hasi kugirango ushonge umubare numuriro witanura
- Igenzura-ryibikorwa kuri 3 byasobanuwe - ntabwo mbere na nyuma yo kurangiza
- Igeragezwa rya nyuma ryimikorere: kugenzura kwangirika kugenzura kuri valve, umurongo wa torque-inguni kumurongo winteko
- Kubika inyandiko yuzuye ya digitale kumyaka 10+-igera kubakiriya ukoresheje portal umutekano
Impamvu Abashakashatsi ku Isi Bagaragaza Uruganda-Ntabwo ari Isosiyete gusa
OEM yo muri Amerika y'Amajyaruguru isobanura QINGDAO QIANGSENYUAN ku mfatiro za pompe kubera ko inzira yacu yo gutera umucanga igenzura itandukaniro ryuburebure bwurukuta kugeza kuri mm 1,2 - ndetse no ku bikoresho 1200 kg. Ibigo bya hydraulics byi Burayi bigaruka ku gisekuru cya kabiri cyumuvuduko nyuma yo kwemeza ko twongeye kugaruka mu mezi 18 yoherejwe na buri cyumweru. Imashini ya moteri yo mu majyepfo yuburasirazuba bwa Aziya ikoresha ibyuma byacu ntabwo ari kubiciro, ahubwo kubera ko protocole yacu yo kwipimisha idasenya yujuje ibyangombwa API RP 2X Urwego rwa 3 rusabwa - ikintu gito cyo muri Aziya cyandika kumugaragaro.
Umurongo wo hasi ntabwo "dukora ibice byabigenewe." Ni uko buri kintu cyose cyoherejwe gitwara ibimenyetso-ntabwo ari amasezerano-yuburyo byakozwe, byageragejwe, kandi bikurikiranwa. Iyo igishushanyo cyawe gisunika imipaka ya metallurgiki cyangwa geometrike, ntukeneye undi mucuruzi. Ukeneye a uruganda rusobanutse & uruganda rukora imashini ifata igishushanyo cyawe nkamasezerano - ntabwo ari igitekerezo.
