
Iyo inzu ya pompe hydraulic yananiwe munsi yumuvuduko wa bar-350, ni gake igishushanyo kirimo amakosa. Kenshi na kenshi, ni microstructural idahuye muri casting - cyangwa 0,015 mm ya drift nyuma yo kuvura ubushyuhe. Niyo mpamvu abajenjeri bashakisha ibyuma byihanganira cyane ibyuma ntibareba gusa a uruganda rukora neza. Bashakisha kimwe gifata metallurgie nka code: buri cyiciro cya alloy, igipimo cyo gukonjesha, buri point de point de verisiyo igenzurwa na verisiyo, ikurikiranwa, kandi ikemezwa kurwanya imitwaro ikora - ntabwo ishushanya kwihanganira gusa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora muri ubu buryo - ntabwo ari iduka ryakazi, ahubwo nkiyaguka ryitsinda ryabakiriya. Twabonye abakiriya bagaruka hamwe na GD&T guhamagarwa bakeka ko kugabanuka kwa isotropic kuruhande rwa cobalt-nikel. Mubyukuri, AMS 5387 ya casting yamasezerano 0,12% muburyo bwa 0.07% gusa mugihe cyo gukomera. Uku kudahuza kuvunika intera ikwiye kumazu ya piston pompe ya silinderi niba ibikoresho byububiko bitishyuye. Itsinda ryacu ryashingiweho rihinduranya geometrike hamwe nubunini bwikigero gishingiye kumashusho yubushyuhe-ntabwo ari ugukeka-kandi irabyemeza hamwe nigihe nyacyo cya thermocouple array yashyizwe mubikonoshwa.
Ubushobozi butatu butandukanya caster ishoboye nabafatanyabikorwa bakomeye. Icya mbere: indero y'ibintu. Twakomotse kuri T800 ya cobalt ishingiye kuri biliyeti gusa kuva murusyo rwemejwe na ASTM B577 na AMS 2269, hamwe nubushyuhe bwuzuye. Nta bisimbuza "bihwanye". Mugihe umukiriya yasabye cobalt alloy nozzles kugirango serivisi itajenjetse, twanze itangwa rya "T800-yo mu rwego rwo hejuru" kubera ko ibirimo karubone byagabanutseho 0,03% hejuru ya spec-bihagije kugirango bitume habaho sigma-fase nyuma yamasaha 400 kuri 550 ° C. Icya kabiri: kugenzura inzira ya Hybrid. Gushora imari byonyine ntibishobora gufata ± 0,025 mm kuri pompe ya pompe ya mm-220. Ariko ubihuze hamwe na biti-bitanu CNC itunganya ibintu bifatika bifatika - hamwe nigihe cyo guhuza imbaraga-kugabanuka hagati yo gukina no gukora imashini-hanyuma ugafunga mumutekano. Icya gatatu: ubugenzuzi. Buri cyuma gikora ibizamini bya ultrasonic kuri ASTM E186; buri cyuma kitagira umuyonga umubiri ubona CMM igenzura kuri 12 datum-yerekanwe mbere yo kurangiza hejuru. Tugumana ibikoresho fatizo, ibiti bivura ubushyuhe, kandi duhuza raporo yo gupima imyaka 10 - ntabwo ari ukubera ko ibipimo bibisaba, ahubwo ni ukubera kunanirwa mu murima bisaba ubucamanza.
Bamwe bashobora kuvuga ko guta umucanga bitanga igiciro cyiza kubice binini byubatswe. Nibyo - kubice aho kwihanganira mm 0.3 na 6.3 µm Ra hejuru yo kurangiza biremewe. Ariko iyo winch center shaft roller igomba kohereza tN 120 ya kN mugihe izunguruka 180 rpm imbere yimodoka yubushakashatsi bwamazi yumunyu, ubusugire bwubutaka ntabwo ari kwisiga. Nubuzima bwumunaniro. Umurongo wacu wo gushora utanga ibice bisa hagati ya 3.2 µm Ra kuri zone zikomeye - nta gusya kwa kabiri bikenewe. Kandi kubera ko sisitemu ya shell ikoresha yttria-stabilized zirconia binders (ntabwo ari silika), dukuraho sodium iterwa na sodiyumu ishyushye mumashanyarazi menshi ya chromium. Urwo ntabwo arirwo rurimi rwo kwamamaza. Niyo mpanvu ibice bya pompe AMS 5387 bigera kuri 92% umusaruro wambere-watsindiye kubahiriza ibipimo-ugereranije ninganda zingana na 74%.
Ntabwo twubaka "ibice." Twubaka gukomeza gukora. Amacomeka ya cobalt ntabwo yinjizwamo silindrike gusa-ni inzitizi yanyuma irwanya ibicuruzwa byamazi muri valve igenzura. Ubucucike bwabwo bugomba kurenga 8.35 g / cm³; ubukana bwayo bugomba kuguma hagati ya 42-46 HRC nyuma yo gusaza; ingano yingano igomba kuguma ASTM 5 cyangwa nziza murwego rwose. Ibyo bisaba gufunga-gufunga kuva mu gishashara cyerekana ibishashara binyuze muri dewaxing, kurasa, gusuka, kunyeganyega, no guhuriza hamwe HIP. Kuri QINGDAO QIANGSENYUAN, buri ntambwe yasobanuye ibipimo, umukoresha-kwiyandikisha, hamwe no kwinjiza amakuru mu buryo bwikora. Niba ubushyuhe bwikigero cya dewax butandukanijwe na ± 2 ° C, sisitemu ibendera cyane mbere yo gusuka-nubwo gutandukana bigwa "murwego rwemewe" kuri ISO 9001. Kuberako byemewe ≠ bikwiranye nintego.
Urebye imbere, igitutu ntabwo kiri kwihanganira gusa-kiri kumateka yimikorere. Iteraniro ryibisekuru bizakurikiraho bisaba guhuza impanga ya digitale: guta amakuru ya microstructure yahujwe na moderi ya FEA, imyirondoro yigihe-yumuriro yashushanyijeho kwigana ibisigisigi, hamwe na drift ikurikiranwa ikurikiranwa na 10,000+. Turimo gushira sensor ya IoT mumasanduku yibanze no guhuza amakuru ya metrologiya mu buryo butaziguye muri sisitemu ya PLM y'abakiriya - ntabwo ari ibintu biranga, ariko nk'ibikorwa remezo by'ibanze. Kuri ba injeniyeri bakeneye ibirenze amagambo, bakeneye guhanura gutetse muri garama yicyuma: gushakisha ukuri uruganda rukora neza birangirira aho ibisabwa bikora byujuje ibyangombwa, bisubirwamo, byashyizwe mubikorwa.