Iyo ba injeniyeri bagaragaje a uruganda rwihariye rudasanzwe, ntibashaka gusa undi mutanga ibyuma. Barimo gushakisha umufatanyabikorwa wumva impamvu amazu ya AMS 5387 cobalt alloy pompe yamenetse munsi yumukino wo gusiganwa ku magare - cyangwa uburyo nozzles zishingiye kuri T800 zigumana ubukana kuri 800 ° C mugihe zirwanya sulfide mu bidukikije bya gaze. Urwo rwego rwubushishozi ntiruturuka kuri kataloge cyangwa moteri yisubiramo. Iva mu bumenyi-ngiro bwo gutunganya ibyuma byumuvuduko bibona akabari 420 buri munsi, guteramo pisitori ya pisitori ya pisitori ifite uburebure bwurukuta munsi ya mm 4.2, no kwemeza guhamagarwa kwa GD&T kumuzingo wa winch center shaft aho ± 0.015 mm yiruka bigira ingaruka mubuzima bwangiza.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora muri ubu buryo - ntabwo ari iduka ryakazi, ahubwo nkiyagura itsinda ryubwubatsi. Isosiyete ifite icyicaro i Qingdao, mu Bushinwa, yubatse izina ryayo ikemura ibibazo abandi birinda: ibice bikozwe muri superalloys bigenda byifashishwa mu bikoresho bisanzwe bya karbide, geometrike isaba icyarimwe 5-axis hamwe na microstructure igenzurwa n’ubushyuhe, hamwe n’iteraniro aho kurwanya ruswa bigomba kubana n'imbaraga z'umunaniro nyuma ya 50.000 ya hydraulic. Ikigo cyacyo cyujuje ISO ntabwo gitezimbere kubunini-cyateguwe kugirango gisubirwemo mubikorwa byinshi: kugenzura peteroli, ibicuruzwa biva mu mazi, hamwe na sisitemu yo kuvoma umuvuduko mwinshi muri Amerika y'Amajyaruguru, Uburayi, na Aziya y'Amajyepfo y'uburasirazuba.
Ubushobozi butatu butandukanya ibi uruganda rwihariye rudasanzwe uhereye kubakora-intego rusange. Ubwa mbere, ubuhanga bwibikoresho birenze datasheet. Ba injeniyeri ntibahitamo gusa "ibyuma bitagira umwanda" - bahitamo hagati ya F51 duplex yo kurwanya chloride, 17-4PH kugirango igabanye imvura igoye, cyangwa T800 cobalt-nikel yashongeshejwe kugirango ishobore kurwanya isuri muri pompe zangiza. Inkomoko ya QIANGSENYUAN yemejwe ningingo, yemeza chimie kuri ASTM E1479, kandi igafatanya naba metallurgiste kugirango bahindure ingano yintete hamwe na delta ferrite-kuko ihinduka rya 0.3% muri azote rishobora guhindura umusaruro wa MPa 110 muri duplex casting.
Icya kabiri, guhuza vertical ikuraho amakosa ya handoff. Abatanga ibicuruzwa benshi batanga casting, gutunganya, no kurangiza. Hano, ishoramari-cobalt alloy plugs ihita iva mu itanura rya shell igana muri selile ya CNC ifite ibikoresho-byifashisha ibikoresho-nta kongera guhuza, nta datum ihinduka. Urufatiro rwa pompe rwumucanga rufite imbaraga zo kugabanya ibibazo mbere yo gutunganywa neza, hanyuma gusya kwa nyuma kumashini zahinduwe buri munsi hamwe na laser interferometero. Ubuso burangije ntabwo ari ibitekerezo: Ra 0.4 µm nibisanzwe kuri kashe ya valve; amashanyarazi 316L ageraho <0.2 µm kumiti ya diaphragm ya farumasi. Intambwe yose ihuza imikorere ikora - ntabwo yubahiriza gusa.
Icya gatatu, kugenzura ubuziranenge byubatswe mubikorwa-ntibishobora kurangira. Ibikoresho byinjira bibona igenzura mbere yo gupakurura. Igenzura-mugenzuzi ukoreshe imashini yo gupima imashini yateguwe hamwe nabakiriya ba CAD-ntabwo ari inyandikorugero rusange. Igenzura rya nyuma ririmo ibizamini bikora: amazu yo gupima igitutu kugeza kuri 1.5 pressure igitutu cyakazi, kwemeza torque kumacomeka yomudodo, hamwe no kugenzura irangi-ryinjira mubice byose bikomeye byo gusudira. Gukurikirana ntabwo ari ubushake-byashizwemo. Buri cyiciro gitwara QR yanditseho tagi ihuza ibikoresho fatizo, ibiti bivura ubushyuhe, raporo ya CMM, hamwe nabashoramari. Mugihe OEM yu Burayi yasabye ASME BPVC Igice cya VIII gukurikiranwa kugirango indege yatewe mumazi yo mu nyanja, ibyangombwa byari byiteguye mbere yuko casting ya mbere isuka.
Imbogamizi zukuri kwisi zifata ibyemezo byose. Umukiriya wo muri Amerika ya Ruguru yari akeneye ibice 120 bya pompe AMS 5387 mu byumweru umunani - ariko igishushanyo mbonera cyabo cyasabye gushiraho bitanu namasaha 14 kuri buri gice. Itsinda ry’ubwubatsi rya QIANGSENYUAN ryasabye aho irembo ryavugururwa ryongeweho kandi ryongeramo inguni zigabanya ibice kugeza ku masaha 6.2-bitarinze igitutu giturika. Undi mukiriya wicyuma kitagira ibyuma winch roller yananiwe nyuma y amezi 18 mumazi yumunyu winyanja. Isesengura ryerekanye igitero hagati y’akarere katewe nubushyuhe buturutse kuri annealing idakwiye. Igisubizo nticyari inkuta ndende-cyahindurwaga hagati ya F22 chrome-moly ikoresheje igipimo cyo gukonjesha no kugenzura ubukangurambaga hakoreshejwe ASTM A262 Pratique E.
Uku nuburyo a uruganda rwihariye rudasanzwe yizera ikizere: nukuvuga imvugo yuburyo bwo gutsindwa, ntabwo kwihanganira gusa. Mugufata GD&T ntabwo ari imitako ahubwo ni ikarita ikora. Kumenya igihe cyo gusubiza inyuma igishushanyo - nigihe cyo gukuramo ikiguzi kugirango uhuze idirishya ryo kugemura rikomeza gukora. TEKINOLOGIYA YA QINGDAO QIANGSENYUAN ntabwo ikora ibice. Itanga ibipimo bifatika, guhuza metallurgiki, hamwe no kwizerwa kumikorere - kuri gahunda, muburyo bwihariye, kandi bikurikiranwa kugeza kumashanyarazi. Kuri ba injeniyeri babonye "ingese" ikosora, "gutondeka neza", cyangwa "gakondo" bihinduka kimwe cyo gutinda-bihindura byose.
