Iyo abajenjeri bagaragaje ibyuma bidafite ingese kuri sisitemu ya hydraulic yumuvuduko mwinshi cyangwa ibidukikije byangiza peteroli na gaze, ntibakenera igice gusa - bakeneye ihame ryimiterere, guhuza metallurgjique, no kwihanganira zeru kubitandukanye. Niyo mpamvu gushakira ukuri uruganda rutagira ibyuma-Ntabwo umukozi wubucuruzi cyangwa uwahimbye ibyuma rusange-akora itandukaniro hagati yo kunanirwa kumurima nubuzima bwimyaka 15.
Kuki "Uruganda" rufite akamaro kuruta "Utanga"
Abaguzi benshi batekereza ko ibyuma byose bidafite ingese byujuje ASTM A182 F316 cyangwa EN 1092-1 ku mpapuro. Mu myitozo, twabonye flanges yatsinze raporo yipimisha urusyo ariko ikananirwa kwipimisha hydrostatike kubera ubukana butamenyekanye muri zone ya forge-cyangwa kurwana mugihe cyo gusudira kuko imigezi yintete itajyanye na geometrie ya bolt-hole. Ibi ntabwo ari amakosa akora. Ni ingaruka zinshingano zacitsemo ibice: iduka rimwe riratera, indi mashini, icya gatatu gishyushya ubushyuhe, kandi nta kigo na kimwe gifite imikorere yanyuma.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Icyuma cyose kitagira ingese gitangira kandi kirangirira munsi yinzu. Turahimba cyangwa duterera imyenda murugo dukoresheje AISI 304, 316, cyangwa super-duplex S32750 ingots-zishobora gukurikiranwa numubare wubushyuhe, isesengura ryimiti, hamwe namakuru yikizamini. Nta bakinnyi bakinnye. Nta gutunganya hanze. Ntabwo kwakirwa buhumyi kubatanga ibicuruzwa. Ikigo cyacu cyujuje ISO gikora umusaruro wuzuye: uhereye kugenzura ibikoresho fatizo (hamwe na OES spectroscopy) unyuze muri axe nyinshi CNC ireba, gucukura, hamwe nu mugozi, kugeza ubugenzuzi bwa nyuma bwa CMM kurwanya umuhamagaro wawe wa GD&T - ntabwo ari ibipimo byizina gusa.
Custom Flanges ikemura ibibazo nyabyo
Flanges isanzwe ikora kugeza igihe itabikora. Umukiriya wo muri Noruveje yari akeneye ANSI B16.5 Icyiciro cya 900 cyo mu bwoko bwa pompe yo mu mazi - ariko hamwe na diametre idasanzwe ya bolt-umuzenguruko hamwe na shobuja yo gufunga ibicuruzwa kugira ngo ahuze n'imibiri ya valve. Ibice bitari hanze bisabwa umurima wongeye gukora. Abacuruzi babo ba mbere bavuze ibyumweru 14 banga kuryozwa amakosa ya fit-up.
Twatanze mu byumweru 8. Kubera iki? Kuberako itsinda ryacu ryubwubatsi ridasoma gusa ibishushanyo-twigana uburyo bwo kwagura ubushyuhe budahuye hagati ya flange na pipe, icyitegererezo cyogusunika gasketi yinzira, no kugenzura uburebure bwimbitse mbere yo guca ibyuma. Twubatse flanges hamwe na jackettes ihuriweho hamwe na progaramu ya temp yohejuru ya progaramu, flanges hamwe na mashine-in alignement dowels yo guteranya pompe isubirwamo, hamwe na ultra-thin flanges kubutaka bwibasiwe na skide yo hanze aho kuzigama ibiro bisobanura muburyo bwo kugabanya ibiciro.
Ubushobozi bwingenzi budutandukanya nabatanga rusange:
- Kugenzura ibikoresho.
- Kwishyira hamwe: Gutera umucanga + CNC gutunganya + igisubizo annealing + passivation - byose biri muri sisitemu imwe ya QA
- Indero yo mu rwego: Igenzura-hamwe na Zeiss CMMs na Mitutoyo optique igereranya; ntabwo ari cheque yanyuma
- Gukurikirana kubishushanyo mbonera: Buri flange itwara QR yanditseho indangamuntu ihuza ibyemezo byayo, ibiti byo kuvura ubushyuhe, na raporo y'ubugenzuzi
Ibyo Abaguzi Birengagiza (no Kwishura Nyuma)
Abakiriya bamwe bashyira imbere igiciro cyo hasi. Babona flanges zihura na ASME B16.5 yo kwihanganira diameter yo hanze - ariko bakirengagiza isura ya Ra agaciro gakomeye mukwicara gasketi. Abandi bemera "as-cast" hejuru ya flanges igumana umuvuduko, hanyuma bakavumbura micro-crack mugihe cya NDT nyuma yo gusudira.
Dukeneye gusobanuka imbere: Ibi nibikorwa bya serivisi (NACE MR0175 kubahiriza)? Irakeneye kuvura ubushyuhe nyuma ya weld kuri ASME Igice cya VIII? Ese flange igomba kwihanganira ihungabana ryumuriro? Ibi ntabwo ari agasanduku-batwara ibyemezo byuburyo. Flange ya serivise ya kirogenike ya LNG ikoresha ibisubizo bitandukanye-annealing inshuro zirenze imwe kumazi yo kugaburira. Twanditse buri gutandukana - tunasobanura impamvu bifite akamaro.
Abakiriya bacu muri Amerika ya Ruguru hamwe n’amasoko y’ubumwe bw’ibihugu by’Uburayi bahora bavuga ibyiza bibiri bidashobora kuganirwaho: Icya mbere, nta gitangaza cyo kwakira ubugenzuzi. Icya kabiri, ibiganiro bya tekiniki - ntabwo byavuzwe. Igihe pompe yo mu Budage OEM yatwoherereje igishushanyo cyerekana ibimenyetso bya GD&T bivuguruzanya, injeniyeri wacu yashyize ahagaragara amakimbirane, atanga ubundi buryo butatu bwakorwa, kandi dusangira amashusho yerekana amashusho - byose mu masaha 48.
Kubaka Kwizerwa, Flange imwe icyarimwe
Icyuma kidafite ingese ntabwo ari ibicuruzwa. Nuburyo bwa mashini aho igitutu kirimo, kurwanya ruswa, hamwe no gusubiramo inteko. Guhitamo uruganda rufite vertical verisiyo, ubuhanga bwihariye, hamwe nubuhanga bwanditse bwanditse ntabwo ari ibiciro bihendutse-ni ugukuraho ingaruka mugihe gutsindwa kugaragara muri sisitemu zose.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka flanges kubisabwa aho "byiza bihagije" ntabwo ari amahitamo: hydraulic manifolds kuri toni 800 zamabuye yubucukuzi bwamabuye y'agaciro, amazu ya pompe muri sisitemu yo gutera amazi yo mumazi, hamwe na adaptate ya flanged ya compressor ikurikira. Ntabwo tugurisha flanges. Dutanga interineti yagenzuwe, ikurikiranwa, yemewe mumikorere-ishyigikiwe nubushishozi bwubuhanga, ntabwo udutabo.
Niba umushinga wawe utaha usaba ibirenze kubahiriza ibipimo-niba bisaba ibyiringiro bya metallurgjique, geometrike itomoye, hamwe nabafatanyabikorwa-urwego rwubuhanga-tangira hamwe na uruganda rutagira ibyuma ifata urupapuro rwawe rwihariye nkamasezerano yo gukora.
