Iyo wunvise 'ibyuma bifata ibyuma', abantu benshi bahita bashushanya vise yoroshye cyangwa jig shingiro. Ngiyo imyumvire ya mbere itari yo. Mubyukuri, ni guceceka, akenshi byashizweho-byubatswe umugongo wibikorwa bikomeye byo gutunganya cyangwa gutara. Ntabwo ari ugufata igice gusa; nijyanye no kuyifata hamwe na zeru munsi yo kugabanuka gukabije, hamwe nubushyuhe bwumuriro mugihe kirekire, hamwe nibisubirwamo mukuzenguruka igihumbi. Fata ibi bibi, kandi igice cyawe cyo kwihanganira cyane ni ibisakuzo, nubwo CNC yawe yaba nziza cyangwa inzira yawe yo gukina. Nabonye amaduka menshi ashora mumashini ya miriyoni-y-amadolari hanyuma akamugaye hamwe na $ 500.
Kurenga Igishushanyo mbonera: Ukuri Kubishushanyo mbonera
Igishushanyo mbonera kuri ecran ya CAD niyo ntangiriro. Urashobora kwerekana ibyuma bikomeye ibyuma bifata ibyuma hamwe nuburyo bwiza bwo gushakisha pin hamwe na hydraulic clamps, ariko ikizamini nyacyo kiza hamwe na chip yambere. Kurugero, mugihe twarimo dutegura urwego rwogukora ibyuma bya turbine bigoye kurwego rwacu, moderi ya CAD yasaga neza. Gukina byari nikel ishingiye kuri nikel ivuye kumukiriya wakoresheje gushora imari Kuri Ifishi Yibanze. Akazi kacu kari imashini yanyuma.
Ibikoresho byambere byafashe umwirondoro wa airfoil neza. Ariko ntitwigeze tubara impungenge zisigaye muri casting. Nyuma yo gusya kwambere, igice cyahindutse microscopically nkuko guhangayika imbere byoroheje. Igisubizo? Icyiza, kirabagirana, kandi rwose kitari igice. Imikorere ntiyari yibeshye; gusa ntabwo byari bifitanye isano nukuri kubintu. Twagombaga gusubira inyuma, kongeramo inkunga yinyongera mugace ka webbing kugirango tubanze twikoreze kandi duhagarike igice mbere yo gukata, ntitugifate gusa muburyo bwacyo.
Aha niho ibintu rusange byananiranye. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe n'imyaka mirongo itatu muri Imashini ya CNC no gukina, abona iyi mikoranire buri munsi. Ntushobora gutandukanya ibice n'amateka y'ibikoresho - byaba ibyuma bikozwe nabi cyangwa byoroshye Igikonoshwa. Ibikoresho bigomba kwishyura ayo mateka.
Ibikoresho ni Ubutumwa
Ingamba zifatika zirahinduka rwose hamwe na substrate. Gufata amazu yicyuma? Urashobora kuba umunyamahane hamwe nimbaraga zifata. Ariko hindukira kuri cobalt ishingiye ku mavuta cyangwa igikoresho cyoroshye cyane kitarimo ibyuma, kandi ni umukino utandukanye. Ingingo irenze urugero ivuye muri clamp irashobora kugoreka igice mbere yuko utangira, cyangwa nabi, akazi-gakomeye ahantu hamwe no kwangiza ubuzima bwibikoresho.
Kuri ibi bikoresho byoroshye, dukunze gukoresha kinetic mounting cyangwa vacuum. Ndibuka icyiciro kinini, isahani idafite isahani ikenera gusya periferiya. Imiterere gakondo yo hejuru-clamp fixture yaba yarateje ingaruka ya dome. Twarangije gukoresha sisitemu ya vacuum plaque, ariko nubwo bimeze bityo, kashe yagombaga kuba itunganye. Gutoya kumeneka kumurongo umwe bivuze ko igice gishobora guhinduka mugihe cyihuta cyo kurangiza. Nibisobanuro birambuye kumunota-ibikoresho bya gasike, hejuru yubuso bwa plaque ubwayo-ituma cyangwa ihagarika akazi. Ntabwo ari byiza, ni ugukemura ibibazo.
Ubu bumenyi bwihariye burakomeye. Urebye ku nshingano za QSY, ziva mu cyuma kugeza ku mavuta yihariye, uziko ibisubizo byazo bitari ubunini-bumwe-byose. Uwiteka ibyuma bifata ibyuma kumubiri wibyuma biremereye bizaba umubiri mubi, ukomeye. Imwe mumashini yashizwe mumashanyarazi yashizwe mu kirere azaba umubyinnyi mwiza, winjira cyane. Byombi bigomba kuba bisobanutse neza.
Kwishyira hamwe hamwe na Casting Processes
Iyi ni ingingo y'ingenzi akenshi yirengagizwa. Igishushanyo cyiza cyiza rimwe na rimwe gitangira mbere yuko igice kiba. Muri shell mold no gushora imari, ufite amahirwe yo gukora ibintu byingenzi. Twakoze ku mishinga aho twashushanyaga casting lugs cyangwa datum mubice bidakomeye byigice. Ibi noneho bikoreshwa nkibibanza byambere byo gushakisha no gufatira mugihe cyo gutunganya, hanyuma bigakorerwa mumikorere yanyuma.
Irema uburyo bufunze: inzira yo gutora irema ingingo zayo nziza yo gutunganya. Ibi bivanaho ikosa rya datum ebyiri, aho ugerageza kwandikisha hejuru yimashini kubutaka butandukanye, budatunganye. Ikibi? Birasaba ubufatanye bwimbitse hagati yimishinga nububiko bwimashini kuva mugice cyo gushushanya. Ntabwo ari kugura ibikoresho gusa kurutonde; ni injeniyeri ikurikirana.
Kubikorwa bihagaritse ibikorwa, iyi ninyungu nini. Isosiyete ikora casting hamwe nogukora, nka QSY, irashobora guhindura iyi loop. Bashobora guhitamo niba ikintu cyiza ari cyiza-kinini-cyakozwe, kandi bagashushanya ibyuma bifata ibyuma ingamba zijyanye, kuzigama umukiriya kubisubiramo bihenze.
Inzu Ndangamurage Yatsinzwe: Kwigira kubyo Bimennye
Umukanishi wese winyangamugayo cyangwa injeniyeri wibikoresho afite inzu ndangamurage yo kunanirwa. Imwe yifatanije nanjye harimo sisitemu ya modular fixture twizeraga cyane. Twari dufite umuryango wamazu asa na aluminium. Igitekerezo cyari ugukoresha baseplate isanzwe hamwe nogusimburana hamwe na clamps. Ku mpapuro, byari byiza.
Mu myitozo, igiteranyo cyo kwihanganira ibintu bigize modular - uburinganire bwa baseplate, umwobo wa dowel pin, plaque ya adapt - byishe ibyo twasubiramo. Igice cya 1 cyaba kiri muri spec, igice cya 50 cyaba kigenda. Ibikoresho ubwabyo byari byarahindutse isoko yo gutandukana. Twakuyeho uburyo bwiza bwa modular kuri ako kazi kandi twubaka ibikoresho byabigenewe, monolithic kuri buri gice gihinduka. Igiciro cyo hejuru cyari hejuru, ariko igipimo cyakuweho cyagiye kuri zeru. Isomo? Rimwe na rimwe, gukurikirana ibintu byoroshye ni umwanzi wuzuye. Abihaye Imana ibyuma bifata ibyuma, mugihe gito cyimibonano mpuzabitsina, akenshi nigikoresho cyizewe hasi.
Ikindi cyananiranye cyambere ni ugusuzugura ubukonje na chip. Ushushanya iyi nziza, igoye ikubiyemo igice cyuzuye cyo gukomera. Hanyuma, kumurongo wambere, chip ipakira muri buri cyuho, coolant ntishobora kuyisohora, kandi igice kirashushanya, cyangwa nabi, imitwe ipakiye ihindura imbaraga zo gufatana. Noneho urahagarika cycle buri minota 10 kugirango uhoshe fixture. Igishushanyo kigomba kubara akajagari ko gutunganya isi-nyayo.
Ibidashoboka: Umva na Iteration
Hanyuma, hari ikintu cyibi kitigera kibikora mumpapuro yihariye: kumva ibintu byiza. Iyo ushyizemo igice muburyo bwateguwe neza, bigomba kwicara hamwe nibintu byiza, byiza, ntabwo ari ugushidikanya. Clamps igomba kwitabira neza, utiriwe ubirwanya. Urashobora kumva gukomera.
Ibi biva mubisubiramo. Igice cya mbere cyimiterere ni gake cyane cyanyuma. Urashobora kongeramo inkunga nyuma yo kubona ikimenyetso gito cyo kuganira. Urashobora guhindura clamp kuva mukuboko kuzunguruka ukajya gusunika-gushushanya gushushanya byihuse. Uku gutezimbere niho uburambe bufatika bwibicuruzwa bimaze igihe byerekana. Ntabwo ari ugukora ibikoresho gusa; nibijyanye no gutegura igisubizo cyakazi hamwe nuburyo bwo gutunganya ubwabwo.
Mu kurangiza, a ibyuma bifata ibyuma ni uburyo bugaragara bwubumenyi bwibikorwa. Niho kwihanganira theoretical bihura no kunyeganyega, gushyushya, chip yuzuye ukuri kububiko. Byaba kubice byinshi byimodoka cyangwa prototype imwe imwe muri nikel alloy, intsinzi yayo ntabwo ari ugufata igice gusa. Nugushoboza imashini nubukorikori gukora akazi kabo keza, kwizerwa, igihe kimwe. Nibyo rwose ushora imari.
