Xa iinjineli zichaza Cobalt 6B iinxalenye, abakhethi nje izinto eziphathekayo-bazinikela ekusebenzeni phantsi koxinzelelo olunzima, ubushushu kunye nokubola. Imilomo kwiimpompo zoxinzelelo oluphezulu lwehydraulic. Iiplagi ezitywina i-oyile ebalulekileyo kunye ne-gas manifolds. Izindlu ze-cylinder zeempompo zepiston eziqhuba i-24/7 kwizixhobo zemigodi. Ezi ayingomalungu emveliso. Ziyi-mission-critical interfaces apho ukuphambuka kokunyamezela kwe-0.02 mm okanye ukuhluka kwe-2% kumxholo we-cobalt kunokuthetha ixesha lokuphumla elingacwangciswanga-okanye ukungaphumeleli kwentlekele.
Yiyo loo nto amaqela oyilo esanda ukuguqukela kubavelisi abaphatha i-AMS 5387 cobalt alloy hayi njengebakala lesitokhwe, kodwa njengenkqubo: ukusuka kwibar ekrwada eqinisekisiweyo ye-T800 ukuya kunyango lobushushu, i-GD&T-eqinisekisiweyo yejometri yokugqibela. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza inkqubo enye enjalo-hayi njengevenkile yenjongo jikelele, kodwa njenge cobalt 6b inxalenye umzi-mveliso yakhelwe malunga nefiziksi yokuziphatha kwe-superalloy.
I-real-world cobalt machining iqala ngoqeqesho lwe-metallurgical
Siye sabona iiprojekthi ezininzi kakhulu zimile kwinqanaba lokucaphula kuba ababoneleli baphatha i-cobalt-nickel alloys njengentsimbi engenasici. Abayenzi. I-Cobalt 6B (i-AMS 5387) isebenza ngokukrakra. I-thermal conductivity yayo sisiqingatha se-316 engenasici. Ukukhutshwa kwetshiphu kuyasilela ukuba iindlela zesixhobo ziyayihoya intsini yayo, indalo entambo. Kwaye imfezeko yomphezulu iyawa ngaphandle kokuhamba okupholisayo okulawulwayo kunye nokulungiswa okuqinileyo.
Kwi-QINGDAO QIANGSENYUAN, yonke inxalenye ye-cobalt ye-6B iqala ngokulandeleka, i-mill-certified T800 alloy-akukho kutshintshwa, akukho "amanqaku alinganayo". Amaxwebhu edatha yezinto eziphathekayo atshekishwa ngokunqamlezileyo ngokuchasene namanani obushushu bebhetshi phambi kokuba kuqale ukuphoswa okanye ukwenziwa. Xa umthengi ethumela umzobo wendlu yepompo ye-AMS 5387, umbuzo wethu wokuqala awukho malunga nexabiso-malunga nokusabalalisa uxinzelelo. Siqhuba i-elementi enomda wokuhlola kwangaphambili kwiinguqu eludongeni kunye ne-fillet radii. Ngoba? Ngenxa yokuba ukumelana nokudinwa kwe-cobalt kuxhomekeke ngakumbi kwijometri yendawo kunobunzima obuninzi.
Oku akuyothiyori. Kwi-odolo yamva nje yaseMntla Melika yee-winch center shaft rollers, sichonge i-12% yoxinzelelo loxinzelelo kwindawo ephambili yegxalaba. Ukuyila ngokutsha umngcipheko wokungaphumeleli kwintsimi yenguqu nge-70%-kunye nobomi benkonzo eyandisiweyo ukusuka kwi-8,000 ukuya kwiiyure zokusebenza ezingama-22,000.
Ukudityaniswa okuthe nkqo akulogama-yi-inshurensi elinganayo
Ezinye iivenkile zisebenza ngomatshini wecobalt. Abanye bawaphose. Bambalwa abenza zombini—kwaye bambalwa abasakwazi ukulawula zombini ngaphakathi kwendawo enye ethobela i-ISO. Nangona kunjalo oko kudityaniswa yeyona nto yenza unyamezelo oluluqilima luphindeke kubungakanani obukhulu.
Qwalasela umbhobho we-cobalt wengxubevange yempompo yesitofu se-subsea. Ukuyiphosa ngaphakathi kwindlu kuthetha ukuba silawula ukwakheka kweenkozo ngexesha lokuqiniswa-okubalulekileyo ukuxhathisa ukukhukuliseka. Ukuyilungisa ngokukhawuleza emva kokunyanga ubushushu (kungekhona emva kweeveki, emva kokuthunyelwa kunye nokugcinwa) kugcina uzinzo lwe-microstructural. Emva koko, uhlolo lweCMM lwenzeka ngelixa indawo isazinzile kwibhedi yomatshini-kungekhona emva kokupholisa ubusuku bonke emoyeni.
Inkqubo yethu ibandakanya:
- Isanti kunye nokuphosa utyalo-mali kunye namazinga okupholisa alawulwayo kwi-cobalt-nickel alloys
- I-Multi-axis CNC machining kunye ne-adaptive toolpath izicwangciso ze-contours ezinzima-ukusika
- Ukunciphisa uxinzelelo kunye nesisombululo se-annealing kudityaniswe ekuhambeni kwemveliso-kungekhona ngaphandle
- Ukugqitywa komphezulu kulinganiswe kwimfuno esebenzayo: iRa 0.4 µm yokutywinwa komphezulu, iRa 1.6 µm kwiindlela zomthwalo ezingabalulekanga
Olo landelelwano luphelisa ukunikezelwa kwe-inter-facility handoffs, ukuguquguquka kokusingqongileyo, kunye nemijikelo efihliweyo yokusebenza kwakhona. IOEM enye yaseYurophu inciphise ixesha layo elipheleleyo lokukhokela imizimba yevalvu ye-cobalt 6B nge-34% emva kokutshintsha ukusuka kwimodeli yomthengisi enemigangatho emithathu ukuya kumthombo wethu omnye wokuhamba komsebenzi.
Umgangatho awuhlolwanga-wenziwa ngobunjineli
"Ukuqinisekiswa" akuthethi kakhulu ukuba ukulandeleka kuphelile kwingxelo yovavanyo lokusila. E-QINGDAO QIANGSENYUAN, yonke inxalenye ye-cobalt ye-6B inomnombo opheleleyo: inombolo yobushushu, i-casting lot, i-ID yesitishi somatshini, utyikityo lomsebenzisi, kunye ne-CMM ye-timestamp yengxelo. Ukuba umthengi ufole idimensional anomaly, siyakha ngokutsha yonke imbali-hayi nje umsebenzi wokugqibela.
Sisebenzisa iisistim zokulinganisa ukukhanya kwiimpawu zodonga olucekethekileyo apho i-CMM ihlola ukuphambuka komngcipheko. Siqinisekisa ii-callouts ze-GD&T ngeegeyiji ezisebenzayo-hayi nje ukulungelelanisa idatha. Kwaye kwizinto ezixinzelelekileyo ezifana neeplagi kunye ne-nozzles, yonke iyunithi ifumana uvavanyo lokuvuza kwe-helium kwi-1.5 × ilinganiswe uxinzelelo lokusebenza.
Kodwa eyona metric ixela kakhulu? Isivuno sethu sokuqala sokupasa kumacandelo e-cobalt 6B sidlula i-94.7%. Elo nani livela kwiilogi zokwenyani zemveliso-hayi iispredishithi zokuthengisa. Ibonakalisa ubunzulu benkqubo yolwazi oluzinzisiweyo: yiyiphi ibakala ebambekayo ekusikeni i-cobalt eqhubekayo, zingaphi ii-microns zesitokhwe ezimele zishiywe phambi kokuba kugqitywe ukujika, kunqumama nini ukufunxwa kwe-thermal phakathi kwe-rough and finish passes.
Ikamva le-cobalt 6B yokuvelisa i-hybrid-kwaye ichanekile
Iimpompo zesizukulwana esilandelayo kunye neenkqubo zevalvu zifuna ukukhutshwa okungqongqo, iindonga ezibhityileyo, kunye neempawu ezidityanisiweyo-iijiyometri ezityhala ukuphosa okuqhelekileyo okanye umatshini wodwa kwimida yazo. Ngoku sikulungelelaniswa neenkqubo ezixutyiweyo: utyalo-mali olusondele kwimilo elandelwa kukuchaneka okuphezulu kokutywinwa kobuso kunye neekhonto zezibuko. Oku kucutha inkunkuma yemathiriyeli ekrwada ngama-38%, kunciphisa ixesha lomatshini ngama-52%, kwaye kuzisa ukufana kwe-microstructure engcono kuneendawo ezimatshini ngokupheleleyo.
Kwiinjineli ezichazayo cobalt 6b inxalenye umzi-mveliso amandla, umbuzo awukho nje "Ngaba ungayenza?" "Ngaba ungaqinisekisa ukuba iyaqhuba-ibhetshi emva kwebhetshi, unyaka nonyaka?" Oko kufuna okungakumbi kunezixhobo. Ifuna ubungqongqo be-metallurgical, ubunini benkqubo, kunye nentsebenziswano yobunjineli esekelwe kuhlalutyo lokwenyani lokungaphumeleli kwehlabathi-hayi nje i-specs yekhathalogu.
I-QINGDAO QIANGSENYUAN TECHNOLOGY yakha eso buchule mihla le-kungekhona njengesithembiso, kodwa njengesiphumo esibhaliweyo, esilinganiselweyo, esiphindaphindiweyo.
