Xa ii-OEMs zeemoto zifuna utyalo-mali lokuphosa iinxalenye zemizi-mveliso yemoto amaqabane anikezela ngokuchaneka kwe-zero-compromise-hayi nje ephepheni kodwa kwigumbi loxinzelelo, phantsi kwebhayisekile eshushu, okanye emva kwe-10,000 lemijikelo yokusebenza ngokunxiba okuphezulu-batsiba ii-generic foundries. Baya ngqo kwiivenkile apho imilomo yengxubevange ye-cobalt yenziwe ngoomatshini *emva* kokuphoswa kotyalo-mali olugcweleyo, apho izindlu zempompo ze-AMS 5387 zibamba ukunyamezela kwe-GD&T kuqina kune ± 0.02 mm, nalapho wonke umzimba wevalvu yentsimbi engenasiphene enyangwa ngobushushu ubuyela emva kwidatha ye-T800 yealloy eqinisekisiweyo. Ayingobuchule bethiyori leyo. Siyibonile isilela-kwaye iphumelele-kwihlabathi lokwenyani lokusasazwa kuzo zonke iinkqubo zehydraulic kwiimoto zobunjineli zaseYurophu kunye ne-oyile engaselunxwemeni kunye nokutyibilika kwegesi.
Ukuchaneka akukuphela. Yakhelwe kulo lonke inyathelo leNkqubo
Uninzi lwababoneleli baluphatha utyalo-mali njengendawo yokuqalisa “ekufutshane nenetha-ukumila”-emva koko baxhomekeke kumatshini we-post-cast ukulungisa idimensional drift. Leyo ndlela yokujongana nayo iyaqhekeka phantsi kwemithwalo ebalulekileyo yobuthunywa. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., utyalo-mali lokugalela iinxalenye zemoto kwimizi-mveliso iqala ngoqeqesho lwesinyithi: izatifikethi zezinto ezingekavunwa ziqinisekiswe phambi kokuba kuthulwe, iibhetshi ze-cobalt-nickel ze-AMS 5387 zavavanywa kwangaphambili ukuhambelana kolwakhiwo lwengqolowa, kunye ne-wax yepatheni yesixhobo elungelelaniswe yonke imihla ngokuchasene ne-master gages. Akukho bhetshi ingena kumgca wokwakha iqokobhe ngaphandle kokudlula kuqala uhlalutyo lwembonakalo. Isiphumo? Izindlu zesilinda kwiimpompo zepiston ezigcina ukufana kobukhulu bodonga ngaphakathi kwe-± 0.15 mm ngaphaya kwe-320 mm yedayamitha-nasemva koxinzelelo-ukunciphisa i-annealing. Siyilinganisele. Kabini.
Oku akukho malunga nokusukela i-specs kumzobo. Kumalunga nokulawula izinto eziguquguqukayo ezibangela ukungaphumeleli ezantsi komlambo: i-micro-porosity kwiindawo zamasango, uxinzelelo olushiyekileyo olusuka ekupholiseni okungalinganiyo, okanye i-oxidation yendawo ebeka esichengeni ukuxhathisa ukubola kwiindawo zetyuwa-spray. Indawo yabo ehambelana ne-ISO idibanisa utyalo-mali lwe-ceramic lwe-ceramic kunye ne-in-line ye-CMM yokuqinisekisa *phambi kwe-dewaxing-ukubamba i-shrinkage anomalies ngelixa inxalenye isafakwe. Elo nyathelo lilodwa linciphisa ukuphinda kusetyenzwe nge-68% xa kuthelekiswa nokuhamba kwemveli yesiseko esiyiphicothile.
Udibaniso oluthe nkqo luthetha ukuba akukho ziHandoffs-Ikhonkco lokuphendula elinye kuphela
Ezinye iifektri ziphosa. Abanye oomatshini. Bambalwa abenza zombini-kwaye abambalwa basazilungelelanisa kwinqanaba le-metallurgical. QINGDAO QIANGSENYUAN yenza. Xa umthengi engenisa umzobo we-winch centre shaft roller eyenziwe kwi-T800 cobalt-based alloy, iinjineli azinikezeli "i-cast blank" kwivenkile ye-CNC eyahlukileyo. Bayila ipateni yotyalo-mali *kunye* nesicwangciso sokugqibela somatshini: ukukhangela iindawo ezakhelwe kwi-casting, iimpawu zedatum ezilondolozwe ngonyango lobushushu, kunye nezibonelelo zesitokhwe ezibalelwe ubuncinci bokuphambuka kwesixhobo ngexesha le-multi-axis contouring. Sibukele iqela labo lihlengahlengisa inkqubo yokugalela enye ngenxa yokuba uyilo lwangaphambili lwenze ukuqina kwendawo eyathi yagqwesa ukugaya okulandelayo-igcina iiveki ezintathu kuqinisekiso lweprototype.
- Iivalvu zoxinzelelo ezisebenza ngomatshini we-CNC ezineRa ≤0.4 µm iindawo zokutywina-eziphunyeziweyo ngaphandle kokuqengqeleka okwesibini
- Iziseko zempompo zensimbi engenasici kunye neeflange ezixhonywe ezidityanisiweyo eziphoswe kwi-ASME B16.5 Udidi lwe-150 lokunyamezela
- Iiplagi zealloy ze-cobalt ezingekho mgangathweni ezinemisonto yangaphakathi esikiweyo *emva* kwe-HIP (i-isostatic eshushu yokucinezela), isusa ukusasazeka kwe-micro-crack
Akukho zikontraka zangaphandle. Akukho nguqulelo ingafaniyo phakathi kokusakha kunye nemizobo yomatshini. Uphononongo olunye lobunjineli. Iprothokholi yokuhlola enye. Isibophelelo esinye sokuhanjiswa.
Ulawulo loMgangatho oluqala phambi kokugalela kokuQala-kwaye luphele emva koVavanyo lomSebenzi wokuGqibela
“Isiqinisekiso se-ISO 9001” sithetha kancinci ukuba ukulandeleka kuyema kwileyibhile yokuthumela ngenqanawa. Apha, yonke icandelo elibalulekileyo liphethe i-ID ekhethekileyo edityaniswe nesatifikethi sayo sezinto eziluhlaza, inombolo yokuphosa iqashiso, i-log yomjikelezo wokushisa ukushisa, i-CMM ye-timestamp yengxelo, kunye nedatha yovavanyo lokugqibela olusebenzayo-kuquka ukuqinisekiswa koxinzelelo lokuqhuma kweevalve ezilinganiswe kwi-420 bar. Siye saphonononga iirekhodi zabo: xa i-OEM yaseMntla yaseMelika ifake iflegi encinci phezu kombhobho we-oilfield wezindlu, iqela labo le-QA litsale eyona ndlela yokucima umlilo, liphinde laqhuba uvavanyo lwesitshizi setyuwa kwiisampulu ezintathu ezigciniweyo, kwaye yaqinisekisa ukuba i-anomaly yahlukaniswa-kungekhona inkqubo. Elo nqanaba lolawulo lomthetho alwenzeki kwi-batch-and-hope imisebenzi.
Ukuhlolwa kwabo akukho mda kuphela. Iyasebenza. Yonke ivalve yoxinzelelo ivavanywa ngokulandelelana kokuvuza kwi-1.5× yoxinzelelo lokusebenza, emva koko ulungelelwaniso lokuhamba ngokuchasene nemigangatho yereferensi. Yonke indlu yempompo yepiston ifumana ukuskena kwe-ultrasonic yokuyeka ukuqhubekeka kwe-subsurface-hayi nje ukujonga okubonakalayo. Kwaye ewe, bagcina yonke idatha ye-15 iminyaka. Akunjalo ngenxa yokuba umgangatho ufuna oko-kodwa ngenxa yokuba ukungaphumeleli kwentsimi kufundisa izifundo ezibuhlungu malunga nezinto ezibalulekileyo xa inkqubo ye-hydraulic ihluleka kwi -35 ° C kwi-rig yaseSiberia.
Kutheni ii-OEM zeHlabathi ziBuyela-Hayi nje kube kanye, kodwa kwiZizukulwane zeMveliso
Amaqela okuthenga awakhethi ababoneleli kwiincwadana. Bazikhetha ekusebenzeni okuphindaphindiweyo: ukuhanjiswa kwexesha le-270 + i-odolo ye-medium-volume kwiminyaka emihlanu, amazinga esivuno angaphezulu kwe-94.7% kumacandelo e-AMS 5387, kunye nengxelo yobunjineli ethintela ukulungiswa kwakhona kweendleko * phambi kokuba * kuqalise izixhobo. Nantso ipateni esiyibonayo ngeQINGDAO QIANGSENYUAN TECHNOLOGY CO.,LTD-kungekhona njengomthengisi, kodwa njengokwandiswa kobugcisa beqela le-R&D lomthengi.
Amandla abo akakho isikali. Yinto ekhethekileyo: ukutyibilika okunzulu kwindlela yokuziphatha ye-superalloy, inkqubo ye-hybrid casting-machining windows, kunye nefiziksi esebenzayo yeendlela zoxinzelelo oluphezulu. Xa ufuna utyalo-mali olukhupha iinxalenye zemoto eziphatha i-GD&T callouts njengezivumelwano zomthetho-hayi iingcebiso-awuthengi nxalenye. Uthenga ukuqikelela. Yingakho abathengi babo baquka i-Tier-1 i-hydraulic system integrators eJamani, i-OEMs yemoto yobunjineli eCanada, kunye nabavelisi bempompo ye-subsea eSingapore-bonke bachaza i-QINGDAO QIANGSENYUAN kumacandelo apho ukusilela akuyiyo inketho.
Kwiinjineli eziyila i-next-gen powertrain hydraulics, izitimela zevalve ekude nonxweme, okanye iindlela ezininzi zolawulo lobushushu bemoto yombane: ukuphosa okuchanekileyo kuqala kwakudala ngaphambi kokuba umngundo uvale. Iqala ngoqeqesho lwezinto eziphathekayo, iqhubeleka ngokwenziwa ngaxeshanye, kwaye iphele kuphela emva kobungqina obusebenzayo-hayi nje ukuthobela. Leyo yibenchmark. Nguwo lowo umgangatho.
