Xa iinjineli zicacisa iinxalenye zeempompo ze-hydraulic, iivalvu ze-oyile, okanye ii-winch system ezinzima, azifuni nje "ukunyamezelana okuqinileyo." Bayayidinga ingqibelelo ye-microstructure ephindaphindwayo, ubulukhuni bomphezulu obusinda kwi-200 MPa cyclic ukulayisha, kwaye iijometri ezibamba ±0.005 mm ngapha kwe-cobalt-nickel alloy alloy amacandelo atyebe ngaphezu kwe-40 mm. Kulapho kuyinyaniso ukuchaneka screw machining factory yahlula impumelelo yobuthunywa ekungaphumeleliyo kwendawo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza enye into enjalo - hayi njengevenkile yenjongo jikelele, kodwa njengeqabane elidityanisiweyo ngokuthe nkqo kumacandelo apho ukukhukuliseka okulinganayo kuthetha ukuvuza koxinzelelo, umngxuma ongaphezulu uxhokonxa ukunxitywa kwentlekele, kunye nokungahambelani kwezinto kubangela ukophuka kwangaphambi kwexesha. Siye sazibonela ngawakho amehlo: impompo yepiston yendlu eyenziwe ngomatshini ukuya kwi-GD&T ebizwa ngokuba yi-GD&T kodwa ngokuhamba okungalawulekiyo okuziinkozo kwindawo yokuphosa ye-AMS 5387 ayiphumelelanga kuvavanyo lokungcangcazela kwi-1,200 rpm. Ukulungiswa bekungengonyamezelo olungqongqo lwendlela yesixhobo - ibiyinjineli ngokutsha yokufaka utyalo-mali, ixesha lokufunxa ubushushu, kunye nomjikelo wokunceda uxinzelelo lwasemva komatshini. Bubunzulu obufunekayo obo.
Izakhono ezine zichaza umda wabo wokusebenza - kwaye kutheni amaqela okuthenga eNyakatho Melika naseYurophu ehlala ebuyela ukuqinisekiswa komthombo wesibini okanye iiprototypes ezinobungozi obukhulu:
- Ubuchule beCobalt-nickel ngaphaya kweedatadata: Hayi nje machining T800 okanye AMS 5387 - kodwa ukulawula ukugqwethwa thermal ngexesha multi-axis milling of imilomo ebhityileyo-eludonga, ukulawula chip evacuation kwimingxuma enzulu eyimfama cobalt iplagi ingxubevange, kunye nokuqinisekisa microhardness gradients kwiindawo eziphathwe ubushushu usebenzisa iCalibrated Rockwell A-vavanyo. Ukulandeleka kwemathiriyeli ekrwada ayingomsebenzi wamaphepha; Iingxelo ze-batch-specific spectrographic ezibotshelelwe kuyo yonke imithwalo.
- Ukudibanisa-ukuya-kukugqiba: Uninzi lwababoneleli abakhuphela ngaphandle okanye ukugqiba. QINGDAO QIANGSENYUAN ngabanini bobabini. Oko kuthetha ukuba izindlu zeesilinda zisuka kubumba lotyalo-mali → isisombululo se-annealing → i-CNC erhabaxa → isiqabu soxinzelelo → ukugqiba umatshini → uqinisekiso lweCMM → ukunyanzeliswa - konke kuphantsi kophahla olunye, kunye nembali yobushushu efakwe kwinqanaba ngalinye. Akukho handoffs. Akukho nto imangalisayo phakathi kweenkqubo.
- Ijiyometri esebenzayo phezu kokuthotyelwa kwezithambiso: Isihlalo sevalve yoxinzelelo asigwetywa nguRa 0.4 yedwa - siqinisekisiwe ngokuchasene ne-flow coefficient (Cv) ukuphambuka kunye nesantya sokuvuza kwesihlalo kwi-ISO 5208 Class VI. Iprothokholi yabo yokuhlola ibandakanya uvavanyo olusebenzayo loxinzelelo kwiisampulu zesampulu, hayi nje ukulungelelanisa i-metrology. Xa umthengi ecela i-non-standard winch centre shaft roller ene-asymmetric load-bearing radii, iqela laqhuba i-FEA-simulated iimephu zoqhagamshelwano zoqhagamshelwano ngaphambi kokusika isinyithi sokuqala - emva koko ingqinisiswe yoxinzelelo lwe-surface residual kunye ne-XRD.
- Ukuphunyezwa okubhinqileyo ngobunjineli obucacileyo: Akukho bhokisi-mnyama icaphula. Ukuphononongwa komzobo kubandakanya ukuqinisekiswa kwe-callout ye-GD & T, amanqaku okunokwenzeka kwezixhobo, kunye nempendulo yokwenziwa - njengokufakela i-radius ye-0.1 mm kwiplagi ye-T800 eya kufuna i-EDM endaweni yokuguqula, yongeza iintsuku ze-3 kunye ne-18% yeendleko. Iiplani zemveliso zitshixa ixesha lokwakha izinto kwangethuba. Iiodolo zePrototype zithunyelwa kwiintsuku ze-14-18; i-medium-volume runs igcina iifestile zokuhanjiswa kweentsuku ezi-±2 — hayi “kamsinyane.”
Abanye banokuxoxa ukuba umatshini ochanekileyo we-offshore uthwala unxibelelwano olungenakuthintelwa okanye ukuguquguquka komgangatho. Kodwa ekusebenzeni, okubalulekileyo kukukhawuleza kwempendulo, kungekhona ijografi. Xa impompo ye-OEM yaseYurophu ifumene i-0.012 mm bore taper kwibhetshi yovavanyo lwezindlu zesilinda, iqela lobunjineli le-QINGDAO QIANGSENYUAN labelana ngedatha ephilayo yokukhula kwe-spindle thermal ukusuka kwi-Mazak INTEGREX i-200S yabo, ichonge iqondo lokushisa elipholileyo, yahlengahlengisa ijika lembuyekezo, kwaye yanikezela ngeengxelo ezichanekileyo ze-CMM2 iiyure ezipheleleyo ezifakwe kwiiyure ezi-7 ezichanekileyo. Ayisiyiyo "ukuthunyelwa ngokukhawuleza." Yinkqubo yobunini bexesha lokwenyani.
Uncedo lwabo oluthobela i-ISO alupheli kumaxwebhu. Yonke icandelo le-cobalt alloy lithwala ukulandeleka okugcweleyo: inombolo yokunyibilika, umhla wokuphosa, i-ID ye-log yesithando somlilo, i-ID yomatshini we-CNC, inombolo yebheji yomqhubi, kunye nesitampu sokugqibela sokuhlola. Akukho nto ithethwayo. Akukho nto icingelwayo. Xa i-corrosion resistance ibalulekile, ukugqitywa komphezulu akulinganisi nje kuphela-kuqinisekisiwe ngokuchasene ne-ASTM B117 iziphumo zokutshiza ityuwa. Xa ubomi bokudinwa bubalulekile, uvavanyo lwe-ultrasonic lujonga ingqibelelo engaphantsi komhlaba ngaphambi kokuba kuqale ukwenziwa komatshini.
Iinjineli ezichaza iindawo apho ukusilela kungayiyo inketho - iivalvu zoxinzelelo kwiipod zokulawula ulwandle, iziseko zempompo kwizixhobo zokomba ze-arctic, okanye i-winch shafts kwiitoni ezingama-90 kwizithuthi zemigodi - ngokubambisana ukuchaneka screw machining factory kuthetha ukusuka kulawulo lwababoneleli ukuya kunciphiso oludibeneyo lomngcipheko. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yakha loo bhulorho: hayi ngamabango okuthengisa, kodwa ngeembali ezibhaliweyo zobushushu, iingxelo zeCMM ezilinganisiweyo, izatifikethi zesinyithi, kunye namalungu asinda kumjikelezo womsebenzi wehlabathi lokwenyani - hayi nje i-lab specs.
Jonga phambili: i-R & D yabo igxininise kwi-hybrid casting-machining workflows - njenge-cobalt alloy castings ekufutshane ne-net-shape eneendlela zokupholisa ezidibeneyo - iimpawu apho ukuveliswa kokunyamezela okuphezulu kukhokelela khona. Hayi nje amanani aqina ngakumbi. Ukudityaniswa okukrelekrele. Ujongano olumbalwa. Ukuqiniseka ngakumbi.
