Xa iinjineli zicacisa iinxalenye ezine-± 0.005 mm tolerances, i-cobalt alloy nozzles eqinile, okanye i-valve ye-valve yezindlu ezimele zisinde kwi-300 + bar cyclic loading-"ifektri enkulu yokuchaneka kwe-machining" ayikho nje inkcazo. Ngumgubasi. Umgca owela kuphela ziivenkile ezilawula isinyithi, ijometri, kunye ne-microstructure kwindlela yokusebenza efanayo-hayi ngapha kwe-handoffs.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza olu hlobo lweziko eQingdao. Hayi ivenkile yemisebenzi yenjongo jikelele. Ayiyiyo i-casting-kuphela Foundry okanye umvelisi wekhontrakthi ye-CNC kuphela. Umgangatho wayo wemveliso ohambelana ne-ISO udibanisa ukuphosa utyalo-mali, i-multi-axis CNC machining, unyango lobushushu, kunye nokugqitywa komphezulu phantsi kwenkqubo enye yekhwalithi-kunye nokulandelwa okupheleleyo ukusuka kwisatifikethi sezinto eziluhlaza ukuya kwingxelo yokugqibela yeCMM.
Siye sabona abathengi bethumela imizobo ye-AMS 5387 cobalt alloy pump components elindele amaxesha okukhokela iinyanga ezintathu-kwaye bafumana iiprototypes ezisebenzayo kwiintsuku ze-18. Ngoba? Kuba iqela labo liqinisekisa i-GD&T *phambi kokucaphula. Bafaka iflegi yokuphazamiseka kwi-tight-tolerance piston pump cylinder housings ngexesha lophononongo lobunjineli-kungekhona emva kokuhlolwa kwenqaku lokuqala. Bafumana i-T800-grade cobalt-nickel billets ezinobungakanani obuqinisekisiweyo obuziinkozo kunye nokuhanjiswa kwe-carbide-hayi nje "i-cobalt alloy." Elo nqanaba lokudityaniswa okuthe nkqo liphelisa ukukhukuliseka okuphakathi phakathi kokuncipha kokuphola kunye noomatshini bokugqibela. Iguqula izitaki zonyamezelo zethiyori zibe yinkqubo ephindaphindwayo.
- Izahlulo zoomatshini be-CNC: Iicontours ezintsonkothileyo kwiziseko zempompo yentsimbi engenastainless, enonyamezelo lwendawo yokwenyani ebanjwe ukuya kuthi ga kwi-0.01 mm kwiimpawu zedatum ye-Ø200 mm
- I-Cobalt-Nickel Alloy Components: Imibhobho kunye neeplagi ezenziwe ngoomatshini ukusuka kwi-AMS 5387 stock-ubunzima bezinto 42–48 HRC, ukugqiba umphezulu Ra ≤0.8 µm ngaphandle kokupolisha okwesibini
- Intsimbi kunye nentsimbi yokuphosa: I-Sand-cast yobunjineli be-winch ye-winch ye-shaft rollers-eyenziwe ukuya ku-±0.015 mm kwidayamitha yejenali, kunye nobunzima obufanayo buqinisekisiwe kuwo wonke amacandelo anqamlezileyo
- Iinxalenye zeNkqubo yeHybrid: Izindlu ze-cylinder ezifakwe kwi-iron ductile, emva koko zichaneke kwaye zihonjiswe ukuze zihambelane nemilinganiselo ye-hydraulic seal-akukho luphu
Abanye banokuxoxa ukuba ukuphosa kunye noomatshini bokuchaneka okuphezulu bakwizakhiwo ezahlukeneyo. Kodwa kukuthunyelwa kwehlabathi lokwenyani-ingakumbi kwiivalvu zokulawula ioyile kunye negesi okanye iindibano zempompo zaselwandle-ibalulekile imbali yobushushu. Inxalenye ephoswe ngamazinga okupholisa angalawulekiyo iphuhlisa uxinzelelo olushiyekileyo. Olo xinzelelo luyagqwesa ngexesha lomatshini wokugqibela. I-QINGDAO QIANGSENYUAN iyakunqanda oku ngokulawula iiparamitha zokuqinisa * kunye * nokuhlolwa kozinzo lwasemva komatshini. Iingxelo zabo ze-CMM zibandakanya idatha yembuyekezo yokwandiswa kwe-thermal ebotshelelwe kwiilogi zobushushu bevenkile. Abahloli babo abalinganisi nje imilinganiselo-bayayinxibelelanisa neerekhodi zomjikelo wonyango lobushushu kunye neemephu ezincinci.
Olo qeqesho lubonakala ngeendlela zokusilela. Siye saqwalasela iindawo ezikhatywayo ezivela kwabanye ababoneleli: imibhobho ye-cobalt alloy kunye ne-subsurface microcracks kufuphi neepaseji zokupholisa; imizimba yevalvu yentsimbi engenasiphene enobungqingqwa obungahambelaniyo bomaleko wokukhwela kuzo zonke iindawo zokukhwelana; baphose impompo iziseko warping emva 72 iiyure yovavanyo static umthwalo. Akukho nanye kule miba ivela kwiingxelo ze-FA ze-QINGDAO QIANGSENYUAN. Ukuqinisekiswa kwezinto ezingenayo kubandakanya uhlalutyo lwe-spectrographic-kungekhona nje iziqinisekiso zokugaya. Ukuhlolwa kwenkqubo kusebenzisa izithelekisi ze-optical * kunye* ne-tactile probes kwi-radii ebalulekileyo. Iimvavanyo ezisebenzayo zokugqibela ziphindaphinda uxinzelelo lwenkonzo yokwenyani, isantya sokuhamba, kunye neeprofayili zokuhamba ngebhayisikile-kungekhona nje imithwalo yobungqina obumileyo.
Ukuthembeka kokuhanjiswa kulandela ngokwemvelo. Xa iprojekthi yakho idinga iziqwenga ezingama-42 ze-T800 ye-alloy center shaft roller-nganye ifuna i-14 imisebenzi ehlukeneyo yomatshini, unyango olushushu olubini, kunye ne-electropolished bores yangaphakathi-awukwazi ukuhlawula ishedyuli ekuhanjisweni kakubi komthengisi. Ukuhamba komsebenzi wabo obhityileyo kwabela iiseli ezizinikeleyo kwiintsapho ezikwi-alloy ephezulu. Imisebenzi ye-cobalt-nickel isebenza koomatshini abane-ceramic tooling, i-spindles pre-heated, kunye ne-vibration-dampened fixtures-kungekhona amaziko okusika i-aluminiyam. Iiakhawunti zokucwangcisa imveliso kubomi bokugqoka isixhobo kwibhetshi nganye, hayi nje ixesha lokujikeleza. Yiloo ndlela ababambelela ngayo kwiifestile zokuhanjiswa kweentsuku ezi-±-3 kwii-odolo ezinomthamo ophakathi, nokuba kugqitywe umphezulu wesiko njenge-HVOF tungsten carbide coating okanye ukuqina kwe-nitride case.
Umzi-mveliso omkhulu womatshini wokuchaneka uzuza igama lawo hayi ngezikweri-kodwa ngonyamezelo olumxinwa oluwugcinayo ngokungaguquguqukiyo, eyona ngxubevange ilukhuni esebenza ngoomatshini ngaphandle kokulahlwa, kunye nejiyometri entsonkothileyo ayinikezelayo ngaphandle kobunjineli obuyekelela. I-QINGDAO QIANGSENYUAN TECHNOLOGY idibana naloo mgangatho mihla le. Ugxininiso lwayo luhlala lubukhali: amacandelo asebenzayo amashishini apho ukungaphumeleli akusiyo inketho-iivalve zoxinzelelo, izindlu zempompo, i-winch shafts, i-cobalt alloy nozzles. Hayi prototypes. Hayi enye off. Iindawo ezibalulekileyo zobuthunywa ezakhelwe unyamezelo, hayi umboniso.
Kwiinjineli ezichaza iinxalenye zesiko elinokunyamezela okuphezulu kwi-hydraulics, amandla, okanye izixhobo eziphathwayo ezinzima-apha kulapho ukuchaneka komgangatho kuhlangana nokuqiniseka kwe-metallurgical. Apho "ifektri enkulu yomatshini echanekileyo" iyeka ukuba lulwimi lokuthengisa kwaye iqalise ukuchaza oko kunokwenzeka ngokobugcisa.
