Xa abantu abaninzi besiva 'ukwenziwa kwesinyithi', baba nomfanekiso wendoda ekwifaskoti yesikhumba egalela ulwelo olukhazimlayo kwimbunda yesanti. Akulunganga oko, kodwa kufana nokuchaza imoto njengebhokisi enamavili. Ibali lokwenyani, eligcina iivenkile ezifana nezethu ziqhuba amashumi eminyaka, lenzeka kwakudala phambi kokuba kugalelwe kwaye kwakude emva kokuba kuphole. Kukukhetho lwezinto eziphathekayo, ubunjineli bokubumba, uyilo lokungena, kunye nokungenakuthintelwa, ngamanye amaxesha kubiza, ukulungisa ingxaki. Uninzi lwabathengi beza kuthi becinga ukuba lumalunga nokunyibilika kunye nokubumba isinyithi. Inyaniso kukuba, ukuphosa kudla ngokuba yinto elula; yiyo yonke into eyingqongileyo echaza impumelelo okanye imfumba yezinto ezilahliweyo ezibizayo.
UMbundo nguMyalezo
Masithethe ngokungunda. Ukhetho phakathi iqokobhe ngundo ukuphosa kwaye utyalo mali ayilokhetho nje; sisigqibo esisisiseko esiyalela unyamezelo, ukugqitywa komphezulu, kunye nejometri. Siqhuba sobabini kwindawo yethu. Ukubumba iqokobhe, kusetyenziswa isanti eqatywe intlaka, kuyathandeka kumthamo ophezulu wevolumu yamalungu afana nemizimba yevalvu okanye izikhewu zegiya. Ufumana isiphelo esifanelekileyo kwaye sinoqoqosho ngokwentelekiso. Kodwa ukuzinza kwe-dimensional? Inemida yayo, ngakumbi kwiindinyana ezintsonkothileyo zangaphakathi. Ujongene nesanti, emva kwayo yonke loo nto, kwaye inokutshintsha okanye ikhukulise.
Ukuphosa utyalo-mali, inkqubo elahlekileyo yewax, sisilo esahlukileyo. Siyisebenzisela izinto ezintsonkothileyo-i-impellers, iiblade ze-iturbine, izixhobo zotyando. Iqokobhe leceramic libamba iinkcukacha njengenye into. Kodwa inkqubo ayixoleli. Impazamo encinci kwipatheni ye-wax iphindaphinda ngokugqibeleleyo kwinxalenye yokugqibela yentsimbi. Ndikhumbula ibhetshi yezibiyeli zentsimbi engatyiwayo apho siye sadibana kancinane kwindibano yewax. Yayingabonakali kwiliso kwi-wax, kodwa yenza ukukhanya kweenwele kuyo yonke into ephosayo kumgca wokwahlula. Yonke le nkqubo yayidinga ukugqiba ngesandla, nto leyo evuthele imodeli yeendleko. Sifunda ntoni? Kwi-investment casting, inxalenye yakho yokuqala egqibeleleyo yipatheni ye-wax, kungekhona eyentsimbi.
Apha kulapho amava okusebenza ixesha elide ahlawula khona. E-Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), emva kokuba sikwenzile oku ngaphezu kweminyaka engama-30, sakhe amathala eencwadi emilinganiselo yenkqubo yeejiyometri ezahlukeneyo. Ayingomlingo; luluhlu lweempazamo ezidlulileyo kunye nezilungiso. Kuyilo olutsha lwe-impeller kwi ialloy esekwe nickel, asiqalisi ukusuka ku-zero. Siyazi ukuba i-alloy icutheka njani, indlela iqokobhe leceramic elisabela ngayo kumothuko walo we-thermal, kunye nendawo yokubeka i-vents ukunqanda ukubanjwa kwegesi. Kufundile ukuqikelela, kodwa imfundo ibibiza kakhulu.
Isixhobo asiloPhepha nje eliKhethekileyo
Abathengi basithumelela izinto eziphathekayo: ASTM A216 WCB okanye 316 Stainless. Nantso indlela yokuqalisa. Intsimbi yentsimbi, intsimbi yekhabhoni, intsimbi engenasici-bonke baziphatha ngendlela eyahlukileyo kwimo etyhidiweyo. Ubumanzi, ukuncipha, ukuthambekela kokukrazula okushushu. Intsimbi enekhabhoni ephezulu igalela kakuhle kodwa ishwabana njengokuphambana, ifuna izinyusi ezibalwe ngononophelo ukondla ukuqina. Fumana isayizi yesikhuphukeli okanye indawo engalunganga, kwaye ufumana i-porosity ye-shrinkage ngaphakathi kwi-casting. Isenokudlula imbonakalo, kodwa iya kusilela phantsi koxinzelelo okanye ukudinwa.
Imingeni yokwenyani iza nezinto ezikhethekileyo, njengaye ialloys esekwe cobalt. Amaxesha amaninzi akwimo engqongileyo egqithisileyo-ubushushu obuphezulu, umhlwa, ukunxiba. Ifestile yokuphosa yabo imxinwa. Kushushu kakhulu, kwaye utshisa izinto ezibalulekileyo okanye ubangele ukukhula okuziinkozo okugqithisileyo. Ipholile kakhulu, kwaye isinyithi asiyi kuzalisa amacandelo amancinci. Sakhe saba neprojekthi yomkhono wempompo onganxibi kwi-alloy ye-Co-Cr. Ukugalelwa okumbalwa kokuqala kubangele ukuvalwa okubandayo kunye nokuqhutywa kakubi. Intsimbi yayibanda ngokukhawuleza kakhulu. Isicombululo asikokunyusa nje iziko. Kwafuneka sihlengahlengise inkqubo yokungena ukuze isinyithi singene kumgodi wokungunda ngokukhawuleza nangakumbi, ngelixa sifudumeza ngaphambili iigobolondo zeceramic ukuya kubushushu obuthile obuphezulu. Kwathatha izihlandlo ezithathu. Iphepha elikhethekileyo alikuxeleli oko.
Oku kusondelelana kwezinto kungenxa yokuba ivenkile enikezela zombini ukuphosa isinyithi kwaye CNC Machining phantsi kophahla olunye kunenzuzo. Siyazi ukuba umatshini wokuphosa uya kwenza njani. Loo ngxubevange yecobalt? Kunzima ngenkohlakalo ukwenza umatshini emva kokuphoswa. Ukwazi oko, sinokuhlengahlengisa inkqubo yonyango lobushushu emva kokusalwa ukuthambisa kancinane ukuze kube lula, emva koko senze unyango olulukhuni lokugqibela. Ukuba amaqela okusalayo kunye nawomatshini ngamaqumrhu ahlukeneyo, loo lophu yengxelo iyacotha kwaye iyabiza.
I-Handoff: Ukusuka kwi-Casation ukuya kwi-CNC
Olu lujongano olubalulekileyo, oluhlala lungahoywa. Ukuphosa akuyonxalenye igqityiweyo; ikufutshane-netha-imilo engenanto. Indlela evezwa ngayo kwi-CNC machinist yenza wonke umahluko. Sizibonile ii-casting ezivela kwezinye ii-Foundries ezingenazo iimpawu ze-datum ezingaguqukiyo, okanye ezinemilinganiselo ebalulekileyo engcwatywe kwiindawo ezingenako ukucocwa. Kunzima kakhulu ukulungisa.
Kwinkqubo yethu, uyilo lokuphosa luphononongwa kunye neqela lomatshini ukusuka kusuku lokuqala. Sisenokongeza iipadi zolungelelwaniso ezincinci kwindawo ezingabalulekanga, okanye siqinisekise ubuso obuthile buphoswe mcaba ngokwaneleyo ukuba busebenze njengedatum yokuqala. Kwindlu yevalve entsonkothileyo esiyenze ngoomatshini kulo nyaka uphelileyo, saphosa abalawuli abathathu abancinci, abanyusiweyo kubuso beflange ngokukodwa kwi-vise ye-CNC yokubamba. Zaye zacinywa kuqhaqho lokugqibela. Yongeza into encinci yokuntsonkotha kubumba, kodwa yagcina iiyure zokulungisa ubunjineli kunye nokuqinisekisa ukuchaneka kwendawo phakathi kwemingxunya yezibuko kunye nobuso botywino.
Kuko oku kudityaniswa ukuba inkampani efana ne-QSY, ngokudityaniswa kwayo ukuphosa kunye nomatshini amandla, amandla. Ungajonga ukuba le ndlela idibeneyo idlala njani kwiiprojekthi zokwenyani kwindawo yazo tsngtaocnc.com. Inqaku lelokuba, i-mindset iyatshintsha ukusuka ekwenzeni ukuphosa ukuya kwi-machinable casting eya kuba yinxalenye yokugqibela. Iphelisa umdlalo wokutyhola phakathi kwe-Foundry kunye nevenkile yomatshini xa i-dimension ivaliwe.
Ukungaphumeleli yiNdawo yeDatha
Akukho mntu uthanda ukuthetha nge-scrap, kodwa ngoyena titshala ubalaseleyo. Irekhodi egqibeleleyo yokuphosa ngokuqhelekileyo ithetha ukuba awuyityhali imida. Siye saba nesabelo sethu. Enye into ethe nca kum yayiyintsimbi enkulu yentsimbi engenanto. Iluphumelele lonke uhlolo lokuqala kodwa yaqhekeka ngentlekele ngexesha lomsebenzi onzima wokwenza oomatshini. Uhlalutyo olungaphumeleli lubonise ukwehla kwesakhiwo segraphite kumbindi-imeko ebizwa ngokuba yi-inverse chill. Intsimbi yayiphole ngokukhawuleza embindini wecandelo elishinyeneyo. Ukulungiswa? Sitshintshe uhlobo lwe-inoculant kunye nenani, kwaye sabeka i-chills yangaphandle kwi-mold ukukhuthaza ngokwenene ukuqina kolwalathiso ukusuka ezantsi ukuya phezulu, ngokukhawuleza ukucotha ukupholisa kumbindi. Isebenzile. Ngoku, yentsimbi yecandelo elishinyeneyo, yiprotocol yethu eqhelekileyo.
Ezi ntsilelo zakha ulwazi lwezizwe lwesiseko. Ayisoloko ikwincwadana yemigaqo. Ngomagqala wepateni umenzi ojonge uyilo kwaye esithi, Sifuna iradiyasi enkulu apha, okanye iya kukrazuka, ngokusekwe kwindawo efanayo neyasilela kwiminyaka emihlanu eyadlulayo. Olu lwazi luqokelelweyo, olusebenzayo luthengiswa yinkampani eneminyaka engama-30 ubudala njengeQiangsenyuan Technology, kanye njengentsimbi ngokwayo.
Omnye umgibe oqhelekileyo kucinga ukuba uyilo olusebenza ngentsimbi luya kusebenza kwi-stainless. Iimfuno zokutyisa zahlukile. Iintsimbi ezingenasici zine-conductivity ephantsi ye-thermal, ngoko zihlala zishushu ixesha elide kwizinyusi, ezivakala kakuhle, kodwa oko kuthetha ukuba umphambili wokuqina uhamba ngokwahlukileyo. Kuye kwafuneka sifunde ukusebenzisa amancinci, kodwa amaninzi ngakumbi, ukunyuka kwemisebenzi engacocekanga ukunqanda ukudala iindawo ezitshisayo ezikhokelela ekushwabaneni.
Eyona nto inikezelwayo: Ukuqikelelwa
Ekupheleni kosuku, into efunwa ngumthengi onzulu wezinto eziphosiweyo ayisiyonxalenye nje. Kukuqikelelwa. Umgangatho ohambelanayo, ukuhanjiswa okungaguqukiyo, ukusebenza okuhambelanayo. Nantso igrail engcwele. Akuphumelelanga nangayiphi na indlela eyodwa eqaqambileyo, kodwa ngokulawula ikhulu leenguqu ezincinci: umthamo wokufuma wesanti, ubushushu bentsimbi xa ugalelwe (kungekhona nje eziko, kodwa kwi-ladle), ukushisa kwangaphambili kwi-molds, izinga lokupholisa emva kokupholisa.
Olu lawulo lusenza ukuba sinikeze iziqinisekiso zokwenene. Xa sithatha iprojekthi ye iqokobhe ngundo ukuphosa yothotho lwe-hydraulic manifolds, siyazi ukuba sinokubamba iipaseji ezithwele uxinzelelo ukuya kwinqanaba elithile lemfezeko kuba silawule inkqubo ukusuka kukuxuba isanti ukuya phambili. Oko kuthembeka kuyimveliso yokwenene yamava. Ungawubona umda walo msebenzi, ukusuka kukhetho lwezinto eziphathekayo ukuya kwinxalenye egqityiweyo, echazwe kwiprofayile yenkampani Qingdao Qiangsenyuan Technology Co., Ltd., ezichaza ugqaliselo lwabo kwezi ndlela zichanekileyo zokuphosa kunye noomatshini.
Ngoko, ukuphosa isinyithi? Litsheyini lewaka lekhonkco. Ukugalela yeyona nto ibonakalayo. Amandla ekhonkco avela ekuqondeni nasekulawuleni zonke ezinye-inzululwazi yezinto eziphathekayo, ubunjineli bokubumba, i-thermal dynamics, kunye nenguqu engenamthungo ekugqibeni. Kulapho lo matshini uhlala khona, kude lee nokukhanya okumangalisayo kwesinyithi esinyibilikisiweyo.
