Xa iinjineli zicacisa isinyithi sifaka ukubunjwa kwesitofu seplastiki, abakhethi nje inkqubo-bakhetha intsebenziswano. Owona mceli mngeni ayikokufaka isinyithi kwiplastiki. Kukuqinisekisa ukuba ufakelo luhlala lubekwe ngokuchanekileyo, lungenaxinzelelo, kwaye lumelana ne-corrosion emva kwemijikelo ye-10,000 phantsi koxinzelelo lwe-hydraulic. Siye sabona iiprototypes ezininzi kakhulu zisilela-kungekhona kuyilo lokubumba olubi, kodwa ukusuka kulwandiso olungahambelaniyo lwe-thermal phakathi kwezinto zokufaka kunye ne-polymer matrix. Yiyo loo nto a intsimbi yokufaka iplastiki yokubumba umzi-mveliso kufuneka enze okungaphezulu kunokuqhuba oomatshini. Kufuneka ujongano lobunjineli.
Kutheni uFaka ukuchaneka kwendawo uBetha ukunyamezelwa kweMold Cavity ngalo lonke ixesha
Uninzi lweentsilelo lubuyela emva kolunye uguquko olungahoywanga: i-coefficient yokwanda kwe-thermal (CTE) ukungahambelani. Intsimbi engenastainless steel (CTE ≈ 17 µm/m·°C) icutheka kade kunePEEK (CTE ≈ 35–45 µm/m·°C) ngexesha lokupholisa. Ukuba umzi-mveliso uphatha olufakelo njengesibambi-ndawo esimileyo-hayi icandelo elisebenza ngokushushubeza-inxalenye iwarps, isango liba ngumkhenkce embindini, okanye i-micro-crack form kwi-metal-plastic interface. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., yonke into efakiweyo ibekwe kwangaphambili ukuze itshatise iprofayile yobushushu obunyibilikayo beresin ekhethiweyo. Siqinisekisa ukuzinza kwe-dimensional kumanqaku amathathu: ukushisa kwegumbi, i-mold setpoint (umzekelo, i-120 ° C ye-PPS), kunye ne-post-cool ejection (65 ° C). Oku akuyothiyori. Kwibhetshi yakutsha nje yokufakelwa kwezindlu zempompo kwi-OEM yaseYurophu, ukutsiba eli nyathelo kubangele i-22% flash kwi-flange joint-ilungiswe kuphela emva kokulinganisa kwakhona ukufaka ixesha lokutshisa kwangaphambili kunye nesantya serempu.
Ukudityaniswa okuthe nkqo akusiyo i-Buzzword-Yinkqubo yakho yoThintelo lokusilela
Abanye ababoneleli abafakela ngaphandle. Abanye bazitshicilela endlwini—kodwa basebenzise izikhewu ezivaliweyo. QINGDAO QIANGSENYUAN akenzi nokuba. Ukuhamba kwayo okudityanisiweyo okuthe nkqo kuqala nge-AMS 5387 cobalt alloy bar stock eqinisekisiweyo, inqunyulwe ubude kwiilathe ze-CNC kunye ne-± 0.005 mm ukuphindaphinda. Emva koko kuza unyango olushushu-isisombululo esifakwe kwi-1175 ° C, amanzi acinywa, aneminyaka engama-850 ° C-aqinisekiswe yi-spectrometry kwisayithi kunye nemephu yobunzima. Kungoko kuphela apho ukufakwa kushukuma ukuya kwisikhululo samalungiselelo acocekileyo ukuze kusebenze iplasma kunye nolawulo lokurhabaxa kancinane (Ra 0.8 µm). Kutheni le nto ibalulekile? Ngenxa yokuba amandla okubambelela kwi-metal-insert molding correlates ngokuthe ngqo kunye nokufana kwe-oxide yomhlaba-kungekhona nje uburhabaxa. Siyayilinganisa. Uninzi lwabakhuphisana nabo alukwenzi.
- Ukufakwa komatshini we-CNC kunye ne-GD & T-controlled datum features (indawo yokwenyani ≤ 0.02 mm)
- Iiprofayili zokwandiswa kwe-thermal kwangaphambili kwintsapho nganye ye-resin (PPS, PEEK, LCP, PEI)
- Faka imbuyekezo ye-thermal drift eyakhelwe kwicavity offset programming
- Ixesha langempela lokujongwa koxinzelelo lwecavity engqanyaniswayo ngokufaka iingodo zobushushu
Awudingi "Ngakumbi" izakhono-Ufuna uQeqesho oluGxileyo
Iivalve zoxinzelelo, i-piston pump cylinder housings, i-winch center shaft rollers-ezi ayizonxalenye zempahla. Ziindibano ezisebenzayo apho i-0.03 mm yokungahambi kakuhle kwi-insert bore iguqulela kwi-extrusion yetywina yangaphambi kwexesha okanye i-turbulence. Eminye imizi-mveliso iqhayisa ngenkonzo “esebenza ngokupheleleyo” kodwa isetyenziselwa ukwenza iikhontrakthi eziphantsi, ukwenza oomatshini, okanye iiplating. Oko kwaphula uxanduva. E-QINGDAO QIANGSENYUAN, injineli enye ingumnini wenxalenye ukusuka kuphononongo lwe-GD&T ukuya kwingxelo yokugqibela yeCMM. Xa umthengi waseMntla Melika wachaza ukugcinwa kwetorque engahambelaniyo kwisifakelo esithungelwe yintsimbi estainless, asiyilandeli kumngundo, kodwa kubunzima obungahambelaniyo bokudlula kwiibhetshi. Isisombululo? Ukuqinisekiswa kokuqina kwe-electrochemical yongezwa ekuhlolweni okungenayo-kunye nokunciphisa imbuyekezo yentsimi nge-94% kwi-Q3.
Olo qeqesho lufikelela nakumaxwebhu. Yonke into efakiweyo ithwala ukulandeleka okugcweleyo: inombolo yobushushu, i-ID yelog yomatshini, isatifikethi sokugqiba umphezulu, kunye netshati yembali eshushu. Akukho zishwankathelo zePDF. Iifayile zedatha ekrwada-zifikeleleka xa uceliwe. Abathengi abasiphicothayo bathi eli nqanaba lokungafihli linciphisa ixesha lesisombululo seNCMR ngesiqingatha.
Iindleko zokwenyani zokufakela "okwaneleyo ngokwaneleyo".
Masithethe ngamanani. Icatshulwe i-$ 1.20 / i-pc yentsimbi-yokufaka inxalenye ebunjiweyo ibonakala ikhuphisana-de kube yinto yokusebenza kwesibini. Omnye umxhasi uhlawule i-$ 0.85 eyongezelelweyo kwiyunithi nganye ngokufaka ngesandla-deburring kuba umthengisi wabo usebenzisa i-sand-cast blanks kunye nee-engile zedrafti ezingahambelaniyo. Omnye wajongana ne-210,000 yeedola kwiindleko zokukhumbula xa i-nickel engekho-uniform plating kwi-alloy yobhedu ifaka i-accelerated galvanic corrosion kwizindlu zempompo zamanzi etyuwa. Ukuchaneka akuxabiswanga kwisango-ixabiso lokungaphumeleli kwentsimi. Ukucaphula kwe-QINGDAO QIANGSENYUAN kubandakanya ukufaka ukuqinisekiswa kwe-metallurgical, uvavanyo lomjikelo we-thermal, kunye nenqaku lokuqala lokulungelelaniswa komgangatho ngokuchasene nemodeli yakho ye-CAD-kungekhona nje imizobo yomgodi.
Ukujonga phambili, imfuno ayisiyiyo yeefektri ezininzi ezenza intsimbi yokubumba inaliti yeplastiki. Ngamaqabane ambalwa, abukhali aphatha ukufaka kungekhona njenge-add-on-kodwa njenge-anchor yesakhiwo sendibano yonke. Oko kufuna i-mastering superalloys, ukulawula i-interfacial physics, kunye nokubhala zonke izigqibo ezichaphazela ukuthembeka komsebenzi. Uya kufumanisa ukuba kugxininise kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD-kungekhona kwiislayidi zentengiso, kodwa kumaxabiso e-CPk agxininiswe kwingxelo nganye yokuhlola, izatifikethi ze-AMS 5387 ezifakwe kunye nokuthunyelwa ngalunye, kunye nerekhodi ye-zero-isiganeko kwi-12 iinkqubo ze-hydraulic system202222.
