Xa iinjineli zichaza a umzi-mveliso wezisombululo ezichanekileyo, abagcini nje uku-odola iindawo-baqinisekisa ukuthembeka kokusebenza phantsi kwe-300-bar ye-hydraulic pressure, ukuxhathisa ukukhukuliseka kwe-cobalt-alloy kwiindawo zegesi ezimuncu, okanye ukuqinisekiswa kwe-± 0.015 mm ukugxila kwi-piston pump cylinder housing. Sibone iiprojekthi ezininzi zilibazisekile-hayi ngeziphene zoyilo, kodwa ngobuchule obungahambelaniyo bokwenza. I-valve body cast enesakhiwo sokutya okuziinkozo esingalawulwayo siyaqhekeka ngexesha lokuhamba ngebhayisekile eshushu. Iplagi yealloyi ye-T800 eyenziwe ngoomatshini ngaphandle koxinzelelo lwangaphambili lokulwa noxinzelelo emva konyango lobushushu. Ezi ayizizo iimeko ezinzima. Ziyinyani yemihla ngemihla xa ubuchule bokuphosa kunye noomatshini bahlala kwiindawo ezahlukeneyo.
Kutheni "Ukuphosa ngokuchanekileyo" Kungekokunyamezelwa nje-Kumalunga nokuDityaniswa kweNkqubo
Ukuchaneka kokwenyani kuqala phambi kokugalelwa kokuqala. Iqala ngenjongo yesinyithi: ukukhetha i-AMS 5387 cobalt ingxubevange ye-65 HRC yokuqina komphezulu * kunye * nokuchasana kwayo ne-galling kwi-reciprocating ye-sleeve yepompo-hayi ngenxa yokuba "iyinto engaqhelekanga," kodwa ngenxa yokuba isantya sokuqina kwayo sokunciphisa kufuneka sihambelane ngokuchanekileyo kunye noyilo lwesango lokungunda lokuphosa utyalo-mali. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Siphatha ukuphosa kunye ne-CNC machining njengezigaba ezixhomekeke kwelinye-hayi ulandelelwano lwe-handoffs. Xa umthengi ethumela umzobo we-GD&T wendlu yevalve yoxinzelelo, iinjineli zethu azijongi nje ii-callouts. Benza imephu ukuba i-engile yedrafti yedrafti yokuphosa isanti ikuchaphazela njani ukususwa kwesitokhwe sasemva komatshini, indlela utshintsho olungundoqo kwinkqubo yokuphosa intsimbi ekuchaphazela ngayo ukulungelelaniswa kwebhore yokugqibela, kwaye nokuba umphezulu ochaziweyo ogqityiweyo (Ra 0.8 µm) unokuphunyezwa *emva* kokuthomalalisa uxinzelelo-hayi nje kwizinto ezingakrwada.
Olu hlanganiso luzisa iziphumo ezinokulinganiswa: i-42% i-dimensional reworks encinci kwi-multi-axis machined cylinder housings; ukulandelelwa ngokupheleleyo ukusuka kwisiqinisekiso sebillet ekrwada ukuya kwingxelo yokugqibela yeCMM; Ulwakhiwo lwe-microstructure kwiibhetshi eziziinxalenye ezingama-500 zeziseko zempompo yentsimbi engenasici. Akukho kuthunyelwa ngaphandle. Akukho bathambi bobushushu bomntu wesithathu. Akukho kugqiba ngaphandle kwendawo. Inyathelo ngalinye-ukusuka kwi-ceramic investment casting ukuya kwi-5-axis contour milling ye-winch center shaft roller-yenzeka phantsi kophahla olulodwa oluhambelana ne-ISO eQingdao.
Apho ababoneleli abasemgangathweni basilelayo-kunye neeFactory eziZodwa zihambisa
Abanye ababoneleli bathembisa "ukwenziwa ngokuchanekileyo" kodwa baqhuba ii-generic foundries ngaphandle komatshini wangaphakathi. Abanye bagqwesa kumsebenzi we-CNC kodwa i-subcontract casting-ukulahlekelwa kolawulo kwi-homogeneity yezinto kunye nejometri ye-cast. Loo msantsa udala umngcipheko. Siye sayiphonononga imizobo apho abathengi bachaza izinto ze-AMS 5387 kodwa bamkele indawo yomthengisi nge-Inconel 718 esemgangathweni-kuphela ukufumanisa, ngexesha lovavanyo lwasendle, ukuba ukuqina kobushushu obusezantsi kubangele ukunxitywa kombhobho wangaphambi kwexesha kwimisinga yolwelo olukwisantya esiphezulu.
Yiyo loo nto i-QINGDAO QIANGSENYUAN igxile ngokukodwa kwiintsapho ezine zemveliso eziqinileyo: iinxalenye zoomatshini ze-CNC ezakhiwe ukusuka kwizithuba ezingenanto (hayi isitokhwe sebha), amacandelo engxubevange ye-cobalt-nickel (T800, AMS 5387), ukujulwa kwentsimbi kubungqongqo besakhiwo, kunye nentsimbi yentsimbi ephoswayo-ezibalulekileyo. Udidi ngalunye lutya ngokuthe ngqo kwiimeko eziqinisekisiweyo zokusetyenziswa kwemizi-mveliso-iibhloko zolawulo lwe-hydraulic, i-oyile engaselunxwemeni kunye ne-valve yegesi yegesi, iinkqubo ze-winch yemoto yobunjineli, kunye neendibano zempompo zoxinzelelo oluphezulu. Akukho "sinokuzama." Kukho kuphela "esiyiqinisekisileyo le geometry, le alloy, lo mjikelo wobushushu-amaxesha ali-17 kumazwekazi amathathu."
- Imilomo yengxubevange yeCobalt isinda ngaphezulu kweeyure ezingama-12,000 kwiimpompo zodaka oluludaka.
- Izindlu zempompo zepiston ezibambe i-0.02 mm ukunyamezelwa kokungqukuva kwiidayamitha ezingama-320 mm
- Iiplagi ze-T800 ezingekho mgangathweni ezidlula kuvavanyo lokuvuza kwe-helium kwi-1×10⁻⁹ mbar·L/s
- Iirola ze-winch ye-winch yemoto eziphumeza i-2.5 µm uburhabaxa bomphezulu emva kokudubula ukukroba + ukuhombisa
Oko “Okunokuthenjwa” Kuthethwa Enyanisweni Xa Uqhelisela
Ukuthembeka akulobango lokuthengisa. Bubungqina obubhaliweyo. Yonke i-odolo ibandakanya ukuqinisekiswa kwezinto ezingenayo kwiingxelo zovavanyo lwe-mill, kwi-process CMM scans kumanqanaba abalulekileyo (ukuphathwa kwangaphambili kokushisa, ukugqithiswa, ukugqiba, ukugqiba), kunye nokuhlolwa kokugqibela ngokuchasene nomzobo wakho ochanekileyo-kungekhona uluhlu lokuhlola oluqhelekileyo. Sigcina umkhondo ogcweleyo weqashiso: inombolo yokunyibilika, umhla wokuphoswa, i-ID yesithando somlilo, ilog yomsebenzisi, kunye nokulungelelanisa idatha yomlinganiselo. Ukuba icandelo liyasilela kwinkonzo, siphinda silakhe lonke ikhonkco-hayi ukuqikelela.
Sikwabethelele ukuthembeka phezulu. Uphononongo lwethu lobunjineli alupheli "oku kunokwenziwa." Sifaka iflegi yongquzulwano lwe-GD&T-njengokuchaza unyamezelo lwendawo kuphawu olubekwe kumphezulu wesanti otyekele kutshintsho oluncinci olungundoqo. Sicebisa ezinye izakhiwo zedatha ezigcina umsebenzi ngelixa zivumela ukwahluka ngokwenyani njenge-cast. Siqinisekisa imijikelo yonyango lobushushu ngokuchasene nobukhulu benxalenye kunye nobukhulu becandelo-hayi iifomyula zeencwadi. Oku asikokubonisana. Kubunjineli ngokubambisana.
Ukukhetha iFactory Yakho yeZisombululo ezichanekileyo-Yintoni omawuyiqinisekise phambi kokwenza
Sukubuza "Ngaba uyakwenza utyalo-mali?" Buza: "Ngaba unokubamba i-0.05 mm ubukhulu bodonga oluguquguqukayo kwi-12 mm-thin cobalt alloy nozzle shroud-ngaphandle kokuqhekeka ngexesha le-HIP?" Sukubuza "Ngaba unesiqinisekiso se-ISO?" Buza: “Ndibonise okokugqibela kophicotho-zincwadi lwakho lwangaphakathi malunga nokungahambelani kwezinto.” Musa ukubuza "Liliphi ixesha lakho lokuhamba?" Buza: "Uwulawula njani umngcipheko weshedyuli xa ibhetshi ye-T800 yealloy ibonisa ukusasazwa komda we-carbide kuhlalutyo lwe-spectrographic?"
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. uphendula loo mibuzo ngedatha—hayi iincwadana. Amandla ayo akakho kwisikali, kodwa kubuchwephesha: ulwazi olunzulu lwe-alloy, ulawulo lwenkqubo oludityanisiweyo ngokuthe nkqo, kunye nokuqinisekiswa kwe-domain-specific kuwo wonke amacandelo e-hydraulic, amandla, kunye nezixhobo ezinzima zeselula. Kwiindawo zetsimbi ezinobuthunywa-ezibalulekileyo apho ukungaphumeleli akusiyo inketho, ekunene umzi-mveliso wezisombululo ezichanekileyo ayidibanisi nje neespecs-ilindele iindlela zokungaphumeleli, ilawula izinto eziguquguqukayo abanye abangazihoyiyo, kunye neenqanawa ngokuzithemba okupheleleyo-hayi nje ukuthobela.
