Xa usiva 'izicombululo ezichanekileyo,' yintoni ethi qatha engqondweni? Kwabaninzi, ligama nje lencwadana ekhanyayo, isithembiso sezinto ezigqibeleleyo, ezilungele ukusetyenziswa. Inyani, le ndiyiphile iminyaka, imbi. Incinci malunga 'nesisombululo' somlingo kwaye ngakumbi malunga nenkqubo eqhubekayo, ehlala ingenamagingxigingxi, yokusombulula iingxaki. Ixabiso lokwenyani alikho ekuzijuleni ngokwalo, kodwa ekuhambeni uhambo ukusuka kwifayile yoyilo ukuya kwindawo esebenza ngokwenene phantsi koxinzelelo, ubushushu, okanye umhlwa. Uninzi lwabathengi, kwaye ngokungafihlisiyo abanye ababoneleli, bayithatha njengenkonzo yorhwebo. Kulapho umsebenzi wokwenene—kunye nokusilela kokwenene—ukuqala khona.
Umdlalo weShell: Ngakumbi kuneMngundo nje
Masithethe ngokubunjwa ngundo lweqokobhe. Yeyona ndlela iphambili, kodwa ukuyibiza nje ngokuba 'yinkqubo echanekileyo' iyayiphosa inqaku. Ukuchaneka kuvela ekulawuleni iinguqu ezilikhulu phambi kokuba intsimbi igalele. Ndikhumbula iprojekthi yolwakhiwo lwempompo, inxalenye yentsimbi ebonakala iqondile. Umzobo womxhasi wawunonyamezelo oluqinileyo kwiitshaneli zangaphakathi. Saqhuba ukulinganisa, sakha iigobolondo ze-ceramic, yonke into yayibukeka njengencwadi yokufunda. Kodwa ibhetshi yokuqala yaphuma inokukhukuliseka okuncinci kwii-cores. Akwanelanga ukukrazula isiqwenga ngasinye, kodwa ngokwaneleyo ukubangela umcimbi ofanelekileyo ezantsi. 'Isisombululo' yayingelotyala inkqubo; kwakusekucazululeni umjikelo wethu wokwakha amaqokobhe. Ngaba yayilixesha lokumisa phakathi kweediphu? Ukufuma kwe-ambient kuloo veki? Sayilungisa iprotocol, songeza inqanaba elongezelelweyo lokumisa kwijometri ethile, kwaye ukubaleka okulandelayo kwaba yindawo. Yiloo nto a isisombululo sokuphosa esichanekileyo: ukuxilonga inkqubo, hayi nje inxalenye.
Apha kulapho i-tenure ye-Foundry ibalulekile. Ivenkile efana neQingdao Qiangsenyuan Technology Co., Ltd. (QSY), kunye neminyaka engama-30 +, iye yabhaka ngokoqobo ezi zifundo kwiindonga zabo. Bayibonile indlela a i-cobalt-based alloy baziphatha ngokwahlukileyo entlakohlaza xa kuthelekiswa nokwindla kwiziko labo. Loo nkumbulo yeziko ayinakubuyiselwa. Awunako ukulinganisa oko. Ungazifumana ku-https://www.tsingtaocnc.com, kwaye ngelixa iwebhusayithi idwelisa amandla abo, eyona asethi iqokelelwe, phantse ibe nomdla, ibambe imathiriyeli kunye nenkqubo yokusebenzisana.
Ukwenziwa kotyalo-mali kufumana ubukhazikhazi bemilo entsonkothileyo, kwaye kufanelekile. Kodwa ukuyidibanisa ne-post-casting CNC Machining kulapho 'isisombululo' esiyinyani sakhiwe khona. Sisigqibo sobuchule. Ngaba uphosa kwimilo eshiyekileyo kwaye ubeka umngcipheko kwisiseko esibuthathaka esichaza idatha ebalulekileyo? Okanye ngaba uphosa ngabom, isibonelelo esiqinileyo kwaye uvumele umatshini we-5-axis useke ijometri yokugqibela ngokuqiniseka ngokupheleleyo? Sihlala sikhetha ezokugqibela kwiindawo eziphezulu zentembeko. Yongeza inyathelo, kodwa ibeka umngcipheko kuyo yonke iprojekthi. I-casting inikeza ingqibelelo ye-metallurgical kunye nefom esisiseko; i-machining inikezela ngokufanelekileyo okuqinisekisiweyo kunye nomsebenzi. Indlela edibeneyo ye-QSY, enikezela zombini phantsi kophahla olulodwa, iphelisa ukukhomba ngomunwe okwenzekayo xa ukuphosa kunye noomatshini bahlula phakathi kwabathengisi.
Izinto eziphathekayo nguMyalezo
Unokuba nolona bumba luchanekileyo emhlabeni, kodwa ukuba ibakala lemathiriyeli alichanekanga okanye alihambelani, uye wakha i-paperweight echanekileyo. Lo ngumgibe omkhulu. 'Intsimbi engatyiwayo' ayonto enye. Ngaba yi-304 yokumelana nokubola ngokubanzi, okanye i-316 yeendawo zekloridi? Okanye ngaba sithetha nge-17-4 PH, efuna unyango oluthile lobushushu emva kokuphosa ukufezekisa amandla ayo apapashiweyo? Ndizibonile iiprojekthi ziphazamisekile ngenxa yokuba le yayiyingcamango yamva.
Umceli mngeni wokwenene uza kunye ne-alloys ekhethekileyo-i ialloys esekwe nickel, ii-cobalt chromes. Ezi 'aziyontsimbi eyomeleleyo.' Indlela yabo yokuphosa yahlukile. Bathanda ucalucalulo, baneemfuno ezithile zokungena kunye nokunyuka ukunqanda ukukrazuka okutshisayo, kwaye bahlala befuna amazinga okuqina alawulwayo. Isisombululo apha siquka i-metallurgist ye-Foundry ebandakanyekayo kwinqanaba lophononongo loyilo. Umzekelo, ukucebisa i-taper encinci okanye ukuguqulwa kweradiyasi ukunceda ukuhamba kunye nokunciphisa uxinzelelo loxinzelelo. Yintsebenziswano, hayi ukukhatywa koyilo.
Intsimbi lirhamncwa labo. Umahluko phakathi kokuphoswa kwentsimbi elungileyo kunye nenkulu kaninzi ulele kwinkqubo yokutofa kanye phambi kokugalelwa. Lumsebenzi osebenza ngezandla, othatha ixesha. Akukho ndawo yokuba siza kufika kuyo ngomzuzu. Kulapho inkcubeko yomgangatho wevenkile ibaluleke kakhulu. Iqela kufuneka liqonde ukuba kutheni, hayi nje yintoni. Xa usebenza neqabane esele limiselwe, ubhanka kuloo ngqeqesho imiliselweyo. Umsebenzi wabo weminyaka engama-30 ubonisa ukuba kuye kwafuneka baphumelele ezi zigqibo zomzuzu ukuya kumzuzu ukuze baphile.
Ukudityaniswa okunyanzelekileyo: Xa iCasting idibana ne-CNC
Lo ngundoqo wanamhlanje izisombululo zokuphosa ezichanekileyo. Ukusasa akufane kube linyathelo lokugqibela. Indlela icandelo elibanjwa ngayo ukuze kwenziwe umatshini kuqwalaselwa kwangaphambili. Kufuneka siyile kwaye sifake iipads, iimpawu zedatum, okanye izakhiwo zedini zexeshana eziya kuhluzwa kamva. Ndikhumbula icandelo leinjini yomoya kwintsimbi engatyiwayo apho saphosa iithebhu ezintathu ezincinci, ezingabalulekanga kwiflange kuphela ukuze i-vise ye-CNC ibambelele kuyo. Emva komatshini, zasuswa. Indlela abasabela ngayo umxhasi yaba kukubhideka-izinto ezongezelelweyo?—bade babone isiphelo esingenasiphako kuyo yonke imiphezulu eyenziwe ngoomatshini, kungekho manqaku abambekayo kwijiyometri yokugqibela.
Eli nqanaba lokudibanisa inkqubo lifuna iqela lobunjineli elimanyeneyo. Xa iinjineli zokusa kunye noomatshini behleli kunye, umlingo uyenzeka. Bangakwazi ukuxoxa nge-trade-offs: Ukuba sihambisa olu donga nge-2mm, sinokusebenzisa isixhobo esiqhelekileyo sepokotho. Okanye, ukuba sitshintsha i-alloy kolu didi, ukunyanzeliswa kwayo kuphucula ngama-40%, ukonga iindleko ngasemva, nokuba izinto eziluhlaza zibiza kakhulu. Iwebhusayithi yeTsingtao CNC iqaqambisa iinkonzo zabo ezidityanisiweyo, kwaye lixabiso lokwenyani lesiphakamiso. Yile ngxoxo yangaphakathi exazulula iingxaki phambi kokuba zibe zixabiso eliphezulu lokukhatywa.
Ukungaphumeleli okwandifundisa okuninzi yayikukukhululeka koxinzelelo. Sasinenxalenye entsonkothileyo, enodonga olucekeceke lotyalo-mali-inxalenye yengxubevange. Lugqithise kakuhle uvavanyo lokuqala. Emva koko yaya kwivenkile yomatshini (umthengisi owahlukileyo), owathi wayibamba ngamandla waza wasika kakhulu. Kwiveki kamva, le nxalenye yayijijekile ngokufihlakeleyo. Umdlalo wetyala uqalile. Ngaba yayiluxinzelelo olushiyekileyo olusuka ekujuleni? Okanye uxinzelelo olubangelwa ngoomatshini? Inyaniso yayikukuba, yayizizo zombini. I isisombululo sokuphosa esichanekileyo okwavelayo yayisisinyanzelo, umjikelo obhaliweyo wokuphelisa uxinzelelo emva kokuphoswa naphambi kwawo nawuphi na umatshini wokugqibela, onemiyalelo ethile malunga nokulungiswa komatshini. Ngoku, yinto eqhelekileyo kwisicwangciso sethu senkqubo yeejiyometri ezifanayo.
Unxibelelwano: Umbandela ongadweliswanga
I-alloy ephezulu kakhulu okanye isofthiwe yokulinganisa ayikwazi ukulungisa unxibelelwano olubi. Oku kunokuvakala kuthambile, kodwa kunzima, kuyimfuneko yobugcisa. 'Isisombululo' senziwe ngokubambisana. Ifuna ukuba umxhasi abelane ngomsebenzi wenxalenye-imithwalo, imijikelezo ye-thermal, i-mating components-kungekhona nje imodeli ye-3D kunye ne-spec spec. Ndibuze abathengi, Yintoni eyona nto imbi kakhulu eyenzekayo ukuba le nxalenye iyasilela? Impendulo ikhokela yonke into ukusuka kwiiprothokholi zokuvavanya ezingonakalisi ukuya kwinqanaba le-conservatism kwinkqubo yoyilo.
Apha kulapho ubambiswano lwexesha elide, njengaleyo ichazwa yinkampani esebenza amashumi amathathu eminyaka, ihlawula izabelo. Baphuhlisa indlela emfutshane. Bayazi ixesha lokucela umnxeba wenkomfa nge-imeyile efihlakeleyo. Bathumela umva iimarkups kwimizobo kungekuphela nje ngezilungiso, kodwa ngemibuzo: Sibona olu kunyamezelana. Ngaba ibalulekile kumsebenzi, okanye kukungagqibekanga kwinkqubo yakho yeCAD? Kuba ukuyibamba kuya kufuna i-X, eyongeza indleko ye-Y kunye nexesha lokuhamba likaZ. Loo ncoko yinkqubo yobunjineli besisombululo.
Okokugqibela, ukulawula okulindelweyo yinxalenye yokunikezelwa. Ukuphosa okuchanekileyo akusoloko kumalunga nokufikelela kwithiyori encinci yonyamezelo. Imalunga nokuzuza ukuqikelelwa kunye nebhendi yonyamezelo engaguqukiyo kuyo yonke imveliso eqhutywayo. Kumalunga nokugqitywa komphezulu owaziyo ukuba kuya kuba phakathi kweRa 3.2 kunye ne-6.3, kungekhona isithembiso sokugqiba isibuko esingenakugcinwa. Umniki-nkonzo onyanisekileyo uya kucacisa ukurhweba kunye neziphumo eziyinyani, ukwakha ukuthembana ngokwenza izinto elubala endaweni yokuthembisa ngokugqithisileyo.
Ekugqibeleni, Kumalunga nokuthembeka
Ke, emva kwayo yonke le nto, yintoni esiyizisa ngokwenene? Asiyo widget. Kukuthembeka. Lukuzithemba ukuba iinxalenye ezingama-500 kwibhetshi yoku-1 ziya kwenza ngokufanayo kumacandelo angama-500 kwibhetshi yesi-6, kunyaka olandelayo. Sisiqinisekiso sokuba xa umsebenzi wakho womgca wendibano ethatha icandelo, liyakungena ngaphandle kokunyanzelwa, liskene ngaphandle kokusilela. Oko kuthembeka yisimbuku sesayensi yezinto eziphathekayo, ulawulo lwenkqubo, i-post-processing edibeneyo, kunye nonxibelelwano olucacileyo.
Iinkampani ezithe gqolo, njenge-QSY, zenze njalo kuba zifunde ukuhlanganisa ezi zinto zibe yinkonzo ehambelanayo. Basuka ekubeni ngumthengisi baye ekubeni liqabane lemveliso. Awuthengi nje i-casting; uthenga iminyaka yabo engama-30 yokusombulula iingxaki, iinkqubo zabo zomgangatho ezizinzisiweyo, kunye nokukwazi kwabo ukucinga amanyathelo amaninzi ngaphambili kwikhonkco lemveliso.
Ngoko ke, xa ndicinga izisombululo zokuphosa ezichanekileyo ngoku, Ndicinga ngaphantsi kweteknoloji enye kwaye ngaphezulu intanda-bulumko. Kukuzibophelela ekuboneni inxalenye kumjikelo wobomi bayo bonke, ukusuka kwisinyithi esinyibilikisiweyo ukuya kwindawo esebenzayo kwinkqubo enkulu. Injongo asikokugqibelela ephepheni; iqikeleleka, isivuno esiphezulu, kunye nemveliso eqhutywa yintsebenzo. Eso sisisombululo esibalulekileyo kumgangatho wefektri.
