Xa iinjineli zicacisa iinxalenye zeempompo ze-hydraulic, i-oilfield valves, okanye i-heavy-duty-winch systems, "i-precision CNC machining services factory" ayikho nje igama lokukhangela-yimfuno engaxoxisiyo. Ukutenxa kubukhulu obuyi-±0.005 mm kunokubangela ukungaphumeleli kwetywina kwangaphambi kwexesha. Uburhabaxa bomphezulu ngaphezulu kwe-Ra 0.8 µm bunyusa isantya sokunxiba kwimilomo ye-cobalt-alloy. Kwaye unyango lobushushu olungahambelaniyo kwizindlu zepompo ze-AMS 5387? Kukungaphumeleli kwebala okulinde ukwenzeka. Siyibonile-kabini-kwi-North American offshore deployments apho abathengisi beqa ukuqinisekiswa kwe-microstructure.
Ukuchaneka kokwenyani kweHlabathi kuqala ngeMathiriyeli kunye noLawulo lweNkqubo
Iivenkile ezininzi zisebenza ngomatshini into enikelwe yona. Yinyani umzi-mveliso weenkonzo zomatshini we-CNC ochanekileyo umnikazi wekhonkco-ukusuka kwisatifikethi se-alloy ukuya kuvavanyo lokugqibela olusebenzayo. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., yonke ibhilethi ye-cobalt-nickel ithwala iingxelo zovavanyo olupheleleyo lokusila ezilandeleka kwi-ASTM A494 kunye ne-AMS 5387. Akukho ngaphandle. Xa umxhasi waseYurophu ethumela imizobo yezindlu ze-T800-based piston pump cylinder, i-metallurgist yethu yabonisa umngcipheko: umjikelo wabo wobushushu ochaziweyo uya kubeka esichengeni ukumelana nokudinwa phantsi koxinzelelo lwebhayisikile engama-350. Siye saqhuba iimvavanyo zokuthelekisa, sacebisa enye iprofayile yokwaluphala-kwaye sazisa izindlu eziphumelele iiyure ezili-12,000 zokuqinisekisa ukunyamezela. Ayiyonkonzo leyo. Yabelana ngobunini bobunjineli.
Ukudityaniswa okuthe nkqo akusiyo i-Buzzword-Luhlahlo-lwabiwo mali lwakho lokunyamezela
Kutheni ukuphosa + i-CNC + ukugqiba phantsi kophahla olunye kubalulekile? Ngenxa yokuba ukwanda kwe-thermal phakathi kwentsimbi yokutyalo-mali kunye nentsimbi ye-post-machined ayiyona ithiyori-inokulinganiswa. Kwiprojekthi enye ye-winch ye-winch centre shaft roller, umntu okhuphisana naye okhuphisana wangaphandle uphosa kumthengisi omnye kunye nomatshini ukuya komnye. Isiphumo? Ukukhutshwa kwe-0.012 mm kwijenali yokuthwala-ngaphaya kwemida ye-ISO 2768-mK. I-QINGDAO QIANGSENYUAN ilawula ukuhamba konke: iziseko zentsimbi eziphoswe ngesanti zingena kwi-annealing yokunciphisa uxinzelelo *phambi kokusekwa kwe-CNC; imilomo ye-cobalt-alloy ifumana i-HIP'd (i-isostatic eshushu icinezelwe) *kwangoko emva kokuba * utyalo-mali olwenziweyo, emva koko igqitywe kwiiyunithi ze-5-axis ze-DMG MORI ezinembuyekezo yexesha langempela le-thermal. Waba yintoni umphumo? Ukungqinelana 0.003 mm ukuchaneka kwendawo kwi-Ø12 mm izibuko zokupholisa-nangaphaya kwe-200-piece batches.
Awudingi “Iimpawu Ezingakumbi”—Ufuna Imimangaliso Embalwa
Ezinye iifektri zincoma “i-ISO 9001 eqinisekisiweyo” njengobungqina bomgangatho. Kodwa siye savavanya izixhobo apho isatifikethi sixhonywe ecaleni kwe-CMM engabalulekanga kunye neelog ezingabhalwanga zokutshintsha izixhobo. E-QINGDAO QIANGSENYUAN, inyathelo ngalinye lokuhlola lifakwe kwimephu: izinto ezingenayo zifumana uhlalutyo lwe-spectrographic * kunye novavanyo lwe-ultrasonic; kwi-process checks sebenzisa i-Zeiss CONTURA G2 CMMs ezicwangciswe nge-callouts ye-GD & T-hayi nje imilinganiselo yegama; iindibano zokugqibela ziphantsi kovavanyo loxinzelelo olusebenzayo kwi-1.5 × i-rated work pressure. Xa impompo ye-OEM yaseMazantsi mpuma yeAsia ifuna ukulandeleka okugcweleyo kweeplagi ze-AMS 5387, sazisa iikhowudi ze-QR ezidityanisiweyo ezidibanisa indawo nganye nenani layo lobushushu, uhlaziyo lwenkqubo yomatshini, i-ID yomsebenzisi, kunye nengxelo yeCMM. Akukho ntlawulo yongezelelweyo. Akukho thethwano.
Apha Kulapho Amalungu Achaneke Kakhulu Akhiwa Khona-Akukoomatshini Nje
Ukuba isicelo sakho sifuna iivalvu zoxinzelelo ezitywina kwi-700 bar, iiplagi ze-cobalt-alloy ezixhathisa ukuqhekeka kwe-sulfide kwindawo yegesi emuncu, okanye iirola ze-winch shaft ezigcina imijikelo engama-50,000 ngaphandle kwe-micro-pitting-udinga ngaphezu kokunyamezela okuqinileyo. Udinga amava aqinisekisiweyo kunye ne-superalloys ezilwa emva: ukuthambekela kokuqina komsebenzi we-T800, ukungahambi kakuhle kwe-cobalt-nickel ye-thermal conductivity, okanye i-stainless steel castings 'uvakalelo lokucalula phakathi kwe-interdendritic. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ayikuphathi oku njengemibhalo esemazantsi yephepha ledatha. Ziyizinto eziguquguqukayo zemihla ngemihla-zilinganisiwe, zenziwe imodeli kwaye zilawulwa. Indawo eseQingdao iqhuba isicwangciso semveliso ebhityileyo kodwa ayinakuze inqumle iikona zokuqinisekiswa kwesinyithi. Iiprototypes zithunyelwa ngeentsuku ezili-18. Ii-odolo zomthamo ophakathi zibambelela kwiifestile zokuhanjiswa kweentsuku ezi-±-2-eziqinisekisiweyo kwikhontrakthi, zinyanzeliswa yizinto ezibangela ukunyuka kwangaphakathi.
Kwiinjineli eziphulukene neeprojekthi ziye zaya kumsinga, abaphathi bokuthengwa kwempahla badinwe zii-invoyisi zokuphinda zisebenze, okanye abayili abafuna iijiyometri ze-cobalt-alloy ezenziweyo-lo ngumda. Umzi-mveliso weenkonzo zoomatshini ochanekileyo we-CNC uthetha ukwazi ukuba ungacebisa nini ukutshintshwa kweradiyasi ye-fillet ukunqanda ukuphambuka kwesixhobo kudonga lomlomo we-cobalt oyi-0.3 mm. Kuthetha ukubamba iRa 0.4 µm kwindawo eqinileyo yokutywina yentsimbi engenasici—ngaphandle kokupholisha okwesibini. Kuthetha ukuthunyelwa kweenxalenye ezisebenzayo, kungekhona nje ukudlula ukuhlolwa. Ndwendwela https://www.tsingtaocnc.com ukuphonononga iingxelo zesakhono, ukukhuphela izikhokelo zokutolika kwe-GD&T, okanye ucele uphononongo lomzobo ngaphandle kwe-NDA efunekayo.
