Iyo abantu benshi bumvise 'ibicuruzwa byabugenewe', bashushanya ubusobanuro bworoshye kuva muri dosiye ya CAD kugeza igice cyarangiye. Nibyo byambere, kandi binini, imyumvire itari yo. Ntabwo ari fotokopi. Ni imishyikirano hagati yubushake bwamategeko n amategeko agenga umubiri, aho imyitwarire yibintu, imbaraga zumuriro, hamwe nuburemere bukabije bwicyuma gishongeshejwe bifite ijambo rya nyuma. Nabonye ibishushanyo mbonera byakozwe neza cyane bigwa hasi kumaduka gusa kugirango ngaragaze inenge zifatika zo kubyara umusaruro - uduce duto duto, umurambararo wurukuta rwemeza kugabanuka kwinshi, cyangwa ubuso bwiza bwerekanwe mubutaka bwica kugirango birangire. Igice cya 'gakondo' ntabwo ari ugukora imiterere yihariye; nibijyanye no gutunganya inzira zose, uhereye kuri sisitemu ya gating kugeza kuvura ubushyuhe, kugirango iyo shusho ibe nziza. Bitangirana no gusobanukirwa nibyo usaba icyuma gukora.
Kugenzura Igorofa Yukuri Kugenzura
Reka tuvuge kubikorwa bya shell mold, bumwe muburyo bwibanze kuri QSY. Bikunze guhurizwa hamwe no gushora imari, ariko ukuri hasi kurikomeye. Urimo wubaka igikonoshwa gikikije ifuro cyangwa ibishashara, umurongo ku kindi. Ubusobanuro nibyiza, ariko ibihangano nyabyo biri mubwiza bworoshye kandi ingano yumusenyi wa stucco. Mubyumve nabi, kandi igikonoshwa ntigifite imbaraga zo gutunganya isuka cyangwa gihinduka cyane kuburyo gifata imyuka, biganisha kuri ruhurura. Ndibuka icyiciro cyamazu ya pompe idafite ibyuma mumyaka mike ishize. Igishushanyo cyari gifite iyi miyoboro yimbitse, ifunganye. Igikonoshwa cyasaga neza neza kiva mu cyuma, ariko mugihe cyo gusuka, twabonye ibishishwa bya catastrophique. Ikibazo ntabwo cyari icyuma; ni uko igikonoshwa cyumuriro wumuriro udashobora guhangana nubushyuhe bwihuse, butaringaniye kuri geometrie. Tugomba gusubira inyuma, guhindura imikorere ya binder, no kugabanya umuvuduko wambere wo gusuka. Yongeyeho ikiguzi nigihe umukiriya atigeze atekereza, ariko nibyo cyangwa gusiba byose.
Aho niho imyaka 30 ikora Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) ivuga. Ntabwo ari umubare gusa; ni isomero ryo mumutwe ryibi byananiranye na hafi-kubura. Utezimbere. Iyo igishushanyo gishya kiza kuri ibyuma byabugenewe, ntabwo urimo kugenzura ibipimo gusa. Urimo kwigana mubitekerezo byuzuye, uburyo bwo gukomera, aho ibibanza bishyushye bizaba. Urimo kureba kuri flange yoroheje ihujwe na shobuja munini kandi utekereza, Ibyo bizakurura kandi bitere keretse duhinduye ubukonje. Uru rubanza rwibanze nicyo rutandukanya igice cyanyuze QC nimwe ikora neza mumurima.
Guhitamo ibikoresho nubundi bucukuzi. Abakiriya akenshi basanzwe kuri 304 badafite ingese zo kurwanya ruswa. Ariko kubice bisaba imbaraga nyinshi no kwambara birwanya ubushyuhe bwo hejuru, nkibice bimwe na bimwe bya turbine, ibyo ni amahitamo mabi. Tugomba kuyobora abakiriya kugana imiti idasanzwe, nka nikel-ishingiye kuri cobalt. Izi ninyamaswa zitandukanye. Ibiranga gushonga biratandukanye, birashoboka cyane kurira, kandi bisaba protocole yihariye yo kuvura ubushyuhe. Kubikora nyuma, ibyo natwe tubikora murugo hamwe na CNC yacu, bisaba ibikoresho byihariye kandi bigaburira / umuvuduko. Ingingo ni, kwimenyekanisha kwukuri bisobanura guhuza imitungo ya alloy hamwe nibisabwa byigice uhereye kubiganiro byambere.
Gutera ishoramari: Icyitonderwa hamwe no gufata
Noneho, kubintu bigoye kandi birangiye, tujya gushora imari (yatakaye-ibishashara). Aha niho ukura ibyo hafi-net-shusho ibice bifite umushinga muto. Ariko 'minimal' ntabwo ari 'zeru'. Ndacyafite ibisobanuro kubashushanya. Igishashara ubwacyo kigomba gukurwa mubyuma bipfa, kuburyo burigihe hariho inguni zinguni, kabone niyo zaba igice cya dogere. Ubundi gufata ni intangiriro ya ceramic. Kubice byimbere, ukeneye intangiriro ishobora kwihanganira icyuma gisuka ariko hanyuma ikarekurwa nyuma. Gushushanya intangiriro ifite imbaraga zihagije kandi zivanwaho ni sub-yihariye ubwayo. Twigeze gukora kuri manifold ihuza imiyoboro y'imbere. Intangiriro ya geometrie yari yoroshye kuburyo yakomezaga kumeneka mugihe cyo gutera inshinge. Igisubizo cyarimo gushushanya ibyingenzi hamwe nimbaraga zimbere zizavaho, wongeyeho intambwe nigiciro. Umukiriya yabanje kuvuga yari ashingiye kubikorwa bisanzwe; igiciro cyanyuma cyerekanaga ibintu bigoye.
Iyi sano isubira muri serivisi ihuriweho QSY itanga. Kuberako dukemura byombi ibyuma byabugenewe hamwe na CNC ikurikiraho munsi yinzu imwe, dufite inyungu zikomeye. Turashobora gushushanya inzira yo gukina dukoresheje imashini. Ahari twongeyeho akantu gato kiyongereye (indamunite yo kurangiza) kumaso yihariye ya datum kugirango tumenye ko umukanishi afite ubuso busukuye, busa kugirango bushyire hejuru. Cyangwa turashobora gutanga igitekerezo cyo guhindura umurongo wo gutandukana na milimetero nkeya kugirango twirinde kunyura hejuru yikimenyetso gikeneye kurangiza neza. Iyi mikoranire ntabwo ari theoretical; irinda kubabara umutwe hepfo. Igice gitanga neza ariko ntigishobora gufatwa neza muri CNC vise ni igice cyatsinzwe.
Kugenzura ubuziranenge ni inkuru, ntabwo ari ifoto. Raporo yikizamini iguha umubare, ariko ntabwo ikubwira impamvu igice cyicyuma cyuma cyerekanaga itandukaniro mubikomeye. Ugomba gusoma inkuru. Byari ihindagurika rito muri karubone ihwanye no gushonga? Igipimo cyo gukonja mu gace ka shakeout cyari gitandukanye kubera ko umutwaro wari wuzuye? Twandika ibipimo bidasanzwe. Kugirango dukore vuba aha ibyuma byoroheje, twakurikiranye ubushyuhe bwubushyuhe bwo gusuka, igihe cyo gukonjesha nyuma yo gukonjesha, hamwe nizuba ryuzuye rya feri kuri buri pallet imwe. Mugihe umukiriya yasabye inzira yubugenzuzi, dushobora gutanga ibisekuru byuzuye byibice byabo. Ubu ni ubujyakuzimu bwo kugenzura ibigezweho ibyuma byabugenewe ibisabwa.
Iyo Uburyo budasanzwe Ikibazo
Gukorana na alloys idasanzwe, nka nikel ishingiye kuri nikel dukunze gutunganya, ni imyitozo ihoraho mugucunga inzitizi. Iyi mavuta yatoranijwe kubidukikije bikabije - ubushyuhe bwinshi, ruswa nyinshi, guhangayika cyane. Ariko imitungo yabo ubwayo ituma bigorana kuyitera. Bafite ingingo zo gushonga cyane, bivuze ko kwibasirwa nubushyuhe bukabije bwibikoresho. Akenshi usanga bafite ubukonje buke, bivuze ko biva mumazi bijya muburyo bwihuse cyane, ibyo bikaba bishobora gutuma habaho amakosa mugihe irembo ridakozwe neza kugirango ryuzuze ifu vuba kandi imivurungano.
Ndibuka umushinga urimo cobalt ishingiye kuri alloy valve intebe yinganda za peteroli na gaze. Umuti washoboraga kwihanganira kwambara bidasanzwe, ariko nanone wasangaga ufite inenge yitwa freckling - gutandukanya imiti yimiti igaragara nkibibara kuri macro-etch. Impamvu? Gutinda cyane igipimo cyo gukomera. Twagombaga guhindura ibishushanyo hamwe no gukonjesha - gushiramo umuringa cyangwa ibyuma bikuramo ubushyuhe ahantu runaka - kugirango duhatire icyuma gukomera vuba kandi kimwe. Byatwaye ibyitegererezo byinshi, gutandukanya no gutondeka buri gihe, kugirango ubone ubukonje nubunini neza. Ibi ntabwo biri mubitabo bisanzwe bikinirwaho; ni itera, amaboko-yo gukemura ibibazo.
Ikigaragara hano nuko kwerekana ibikoresho bihebuje bidahita biguha igice cyambere. Irasaba uruganda ruzi guhuza ibyo bikoresho muburyo. Irasaba inzira nka vacuum gushonga cyangwa ikirere kirinda gusuka kugirango wirinde okiside. Irasaba post-casting HIP (Hot Isostatic Pressing) kugirango ufunge micro-porose isigaye. Iyo urebye ubushobozi bwerekanwe kurubuga nka https://www.tsingtaocnc.com, urutonde rwibikoresho nibikorwa ntabwo ari menu gusa. Ni incamake yuburyo bukusanyirijwe hamwe, butsindirwa cyane mugukemura buri miryango yibintu.
Imashini Yimashini: Aho Gutera Intego Bihura Ibikoresho byo Gutema
Aha niho amaduka menshi ahuriweho agwa. Ishami rya casting ritanga igice kigomba gucapwa, ariko ishami ryimashini rifata nkigice cya fagitire. Ntabwo batekereza kumyitozo yabakinnyi, ubushobozi bwibibanza biturutse ku gukonjesha kutaringaniye, cyangwa ingaruka zuruhu (urwego rwinyuma rwa casting akenshi rufite microstructure itandukanye). Twirinze ibi mugukora akazi gahoraho. Injeniyeri umwe ugenzura casting solidification simulation azagisha inama kuri gahunda yo gutunganya CNC.
Urugero rufatika: gutunganya isura igenda hejuru yicyuma. Niba ufashe ubukana gukata kurupapuro rwa mbere, urashobora rwose kugoreka igice mugabanya imihangayiko yimbere imbere. Umukanishi akeneye kumenya gufata ibice byoroheje, bikurikiranye, birashoboka ndetse no guhinduranya igice na mashini mubyiciro kugirango aringanize kugabanya imihangayiko. Ubu bwoko bwubumenyi bwamoko butambuka mugihe inzira zombi ziri munsi yinzu. Umukanishi yiga icyo guterera neza kuva muruganda rwacu rwumva kandi byumvikana nkurusyo, kandi injeniyeri wumushinga yiga ibyo umukanishi akeneye kugirango bishyirwemo neza.
Kurangiza, agaciro k'ukuri ibyuma byabugenewe umufatanyabikorwa aryamye mubitekerezo byuzuye. Ntabwo ari ukugurisha casting cyangwa serivisi yo gutunganya. Nijyanye no gutanga ibice bikora byujuje ibisabwa. Ibyo birashobora gusobanura kukugira inama yo guhindura ibikoresho kugirango utezimbere imashini, byerekana igishushanyo mbonera cyo gukuraho igikorwa cya kabiri gihenze, cyangwa gufata uburyo bwo kunanirwa mbere yuko icyuma gisukwa. Birangaye, bitari umurongo, kandi byuzuye ubwumvikane. Ariko kubyumva neza - ubwo ni ubukorikori.
Ubukungu butavuzwe bwa Iteration
Hanyuma, reka tuvuge nabi ikiguzi. Inzozi zingingo yambere itunganijwe neza nibyo - inzozi. Kubisanzwe rwose, ibice bigoye, ugomba guteganya kandi ugategereza byibuze itera imwe ya prototype. Kwiruka kwambere ni ukwiga kwiruka. Yemeza igishushanyo mbonera, amarembo, ingirakamaro, ibipimo byimikorere. Turashobora gukora isuka yambere, guca ibice, gukora ibizamini bidasenya, ugasanga dukeneye kwimura riser cyangwa guhindura umushinga. Ibi ntabwo ari ubushobozi buke; ni injeniyeri ishinzwe. Amaduka asezeranya igice cyiza kuva atangiye ubukonje kumurimo utoroshye arabeshya cyangwa ateganya guhisha amakosa.
Niyo mpamvu umubano wigihe kirekire hamwe nishingiro nka QSY bifite agaciro cyane. Uwo mushinga wambere ushyiraho urufatiro. Uruganda rwiga ibipimo byawe, ibipimo byawe byo kugenzura, kwihanganira ibitekerezo. Wiga uburyo bwabo bwo gutumanaho, imbaraga zabo, nuburyo bakemura ibibazo. Umushinga ukurikira ugenda neza. Umushinga wa gatatu urashobora kugira umwanya wo kuyobora igice cyigihe kirekire kuko byinshi bimaze gusobanuka. Igiciro cyi itera yambere yishura inyungu kumurongo.
Noneho, iyo ureba ibyuma byabugenewe, reba ibirenze urutonde rwibikoresho na ISO ibyemezo. Shakisha inkuru zibari inyuma. Baza hafi igihe bagize ikibazo gikomeye nuburyo bakemuye. Igisubizo kizakubwira byinshi kubushobozi bwabo kuruta udutabo twose. Intego ntabwo ari ukugira ikibazo na kimwe; ni ukugira uburambe nubunyangamugayo kubikosora, kubyigiraho, no guteka ubwo bumenyi mubutaha. Nibyo ugura rwose.
