Iyo ba injeniyeri bagaragaje uruganda rukora ibyuma abafatanyabikorwa kubutumwa bukomeye bwa hydraulic valves, amazu ya pompe, cyangwa shitingi ya winch offshore, ntibakeneye gusa ibyuma bisutswe mubibumbano. Bakeneye gusubiramo ibipimo munsi ya 0.02 mm kwihanganira. Microstructure idahwitse mubice 500-kg. Zeru zitunguranye mubisubizo byo kuvura ubushyuhe. Kandi ibisobanuro byuzuye - kuva AMS 5387 cobalt alloy ingot icyemezo cya raporo ya CMM yanyuma.
Twabonye imishinga myinshi yatinze gushingwa ifata ibyuma nkibikorwa byibicuruzwa. OEM imwe yo muri Amerika ya ruguru yatakaje amezi atatu yemeza inzu ya silinderi ya piston pompe kuko moderi yo kugabanya umucanga utanga ibicuruzwa idahuye no kugoreka nyuma yimashini. Urundi ruganda rukora hydraulics rwiburayi rwakuyeho 17% byumusaruro wambere rwatangiye nyuma yububasha bwo hejuru - butamenyekanye mugihe cyo kugenzura amashusho - byateje umuvuduko muke kuri 420. Izi ntabwo ari imanza. Nibimenyetso byubushobozi bwacitsemo ibice: guta bikozwe mu iduka rimwe, gutunganya mu rindi, metallurgie yoherejwe kugeza kuri gatatu.
Niyo mpamvu imirenge itwarwa neza noneho ishyira imbere ihagaritse uruganda rukora ibyuma ibikorwa - ntabwo ari ukugenzura ibiciro gusa, ahubwo kubireba urwego rwa fiziki. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibyuma byose hamwe nibyuma bitangirwamo ibyuma bitangirana no gutoranya ibikoresho byemejwe na ASTM A958, EN 10213, cyangwa ibisabwa nabakiriya basabwa gukenera / ingaruka. Nta bisobanuro rusange "316 bitagira umwanda". Niba igishushanyo cyawe guhamagarira UNS S32750 super duplex hamwe na 45 HRC byibuze nyuma yo gukemura igisubizo, ibiti byabo by'itanura hamwe na raporo yerekana ikarita yerekana neza ibyo - ntabwo ari kashe ya pasiporo / gutsindwa kurupapuro.
Ikigo cyabo cyujuje ISO gikora ishoramari no guta umucanga - ariko aho buri buryo butanga inyungu zifatika. Gushora imari kubutaka bwa cobalt alloy nozzles bisaba ± 0,05 mm kugenzura ubugari bwurukuta. Gutera umucanga kubinyabiziga binini bya diameter nini ya winch center shaft rollers, aho igipimo cyo gukonjesha kigenzurwa kirinda microcracking muri T800. Icy'ingenzi, gutunganya ntabwo ari ugutekereza. Utugingo ngengabuzima twinshi twa CNC bicara muri metero kuva hasi. Uku kuba hafi gushoboza guhita byoroha nyuma yo gutunganywa mbere yo gutunganywa bikabije - hamwe nigihe nyacyo cyo gutanga ibitekerezo hagati ya metallurgiste na fondasiyo ya NC mugihe intambara irenze urugero rwo guhanura.
Dore icyabatandukanya na fondasiyo yagutse:
- Gukuramo indero, ntabwo bivanze bitandukanye. Ntibasaba ubuhanga mu byiciro 27 bishingiye kuri nikel. Bazi neza AMS 5387, T800, na UNS R30003 - cyane cyane kubice bya pompe yumuvuduko mwinshi aho gutandukanya karbide bigira ingaruka mubuzima bwumunaniro. Porotokole zabo zo kuvura ubushyuhe zirimo gutinda-gukonjesha gutambuka byemewe kumurongo wa geometrike, ntabwo ari coupons gusa.
- GD & T-ubwambere gukora. Iyo utanze igishushanyo gifite kwihanganira imyanya kuri Ø12 mm bores ugereranije nindege ya datum, isuzuma ryubwubatsi ryabo ryerekana ibishobora kuvangwa * mbere yo kwemeza icyitegererezo - atari nyuma yo kugenzura ingingo ya mbere yananiwe. Bashushanya ikarita ya GD&T ihamagarira inzira yihariye ya CMM, inzira yo gupima optique, cyangwa ibizamini bikora.
- Nta "gasanduku k'umukara" ubuziranenge. Buri cyuma cyohereza ibyuma hamwe na dossier ya digitale: raporo y'ibizamini by'ibikoresho fatizo, isesengura ryerekana amashusho kuri buri mashanyarazi, imbonerahamwe yerekana ubushyuhe, imibare yo kugenzura ibipimo (CMM + optique), hamwe no gupima Ra / Rz. Ntabwo ari incamake. Amadosiye. Bikurikirana kugirango ushushe numero, indangamuntu yabakoresha, numero yuruhererekane rwimashini.
Bamwe bashobora kuvuga ko ibishingwe byo mukarere bitanga impinduka byihuse. Ariko umuvuduko udahanuye bisaba amafaranga menshi. Igihe cyihuta cyo kumara ibyumweru 4 ntacyo bivuze niba icyiciro cya kabiri gisaba kongera gukora bitewe na grafite nodule idahuye mukubara ibyuma byangiza-cyangwa niba ibyuma bya ferrite bitagira umwanda bigenda byinjira hanze ya 3-12%, bikabangamira kurwanya ruswa muri serivisi ya gaze ya gaz. QINGDAO QIANGSENYUAN itagira akazi ntago itanga intambwe zo kugenzura; bikurikirana kugirango birinde gukora. Ibikoresho byinjira bigenzurwa * mbere yo gutegura ibishushanyo. Ibipimo by'ingenzi bisuzumwa * nyuma * yo kugabanya imihangayiko ariko * mbere * gukomera kwa nyuma. Igeragezwa ryimikorere riba * nyuma yubuso burangije-ntabwo ari irembo ryanyuma.
Amakipe atanga amasoko asuzuma a uruganda rukora ibyuma, baza ibibazo bitatu: Bashobora kukwereka raporo ya CMM kubintu bisa na geometrie, alloy, hamwe no kwihanganira icyiciro cyawe? Bafite ibyemezo byubu kumasoko ugamije-ASME BPVC Igice cya II kubice byingutu, API 6A kubikoresho bya peteroli, cyangwa PED 2014/68 / EU? Kandi cyane cyane kunegura: Ese itsinda ryabo ryubwubatsi rizafatanya gusinyira inyandiko zishushanyije-zirimo radiyo yatanzwe, inguni zingingo, cyangwa guhindura amarembo-hamwe nimpamvu zanditse?
Iyo ngingo yanyuma ifite akamaro kuko guta inenge gake bituruka kumasuka. Batangirira mubishushanyo mbonera-byo gukora. Abashinzwe imishinga ya QINGDAO QIANGSENYUAN ntibasubiramo ibishushanyo-barabisobanura. Bazashyira ibendera kuri mm 0.3 kuri radiyo ihangayikishije cyane kuko bidahagije kuri AMS 5387 ishyushye. Bazagusaba guhindura ahanditse icapiro kugirango wirinde nabi mu gice cya mm-120 z'ubugari. Ibi ntabwo ari inama ngishwanama. Yanditseho kugabanya ingaruka ziterwa nimyaka 14 yumusaruro wa hydraulic sisitemu yibikoresho muri Amerika ya ruguru, Uburayi, na Aziya yepfo yepfo.
Urebye imbere, icyifuzo cyibikorwa bya Hybrid-aho hafi-net-shusho ya casting yujuje imashini ikuramo neza - ntibizatinda. Ibisekuru bizakurikiraho pompe bisaba inzira yimbere idashoboka guta neza, nyamara bigoye cyane guhinduka gakondo. Ejo hazaza ni abafatanyabikorwa bafata casting na mashini nkibibazo bya fiziki byuzuzanya, ntabwo ari ibiciro bikurikirana. R&D ya QINGDAO QIANGSENYUAN yibanda kuri casting-mashine yerekana imikoreshereze yubushyuhe yerekana uko kuri. Icyemezo cyabo gikurikiraho gisunika intego NADCAP AC7114 kugirango igerageze idasenya-kuko kubikoresho byibyuma bivanze cyane bikorera kuri 500 ° C na 700 bar, "nta nenge igaragara" ntibihagije. Ukeneye icyiciro cyihariye cya ultrasonic attenuation data.
Niba porogaramu yawe isaba gutandukana na zeru kuburinganire bwimiterere, ubudahemuka buringaniye, cyangwa ibintu bifatika - noneho iburyo uruganda rukora ibyuma ntabwo ari isoko rihendutse. Numuntu ufite ibyangombwa bisomwa nkigitabo cya fiziki, raporo zubugenzuzi zisa nkamakaye ya laboratoire, kandi abajenjeri babo bavuga imvugo yawe ya GD&T neza. Ibyo bisobanuro ntabwo bibaho kubwimpanuka. Byarakozwe-icyiciro nyuma yicyiciro, igice nyuma yicyiciro.
