Iyo umuntu ashakishije 'imashini itera imashini igereranya imashini', mubisanzwe aba afite ubwoba. Umubare uzamuka mbere ntusobanutse. Ninkaho gusaba igiciro cyimodoka-urimo kubona compact cyangwa ikamyo ya kimwe cya kabiri? Ikiganiro nyacyo gitangira nyuma yo gufunga iyo tab ya mushakisha. Muri uru rwego, igiciro cya stikeri ni amafaranga yinjira gusa murwego rwohejuru rwimari rwimari rurimo sisitemu yo gufasha, ibikoresho, hamwe nubukungu bwubugome bwumusaruro wamatungo. Nabonye imishinga myinshi ihagaze kuko bije yubatswe hafi ya cote ya mbere ya Google.
Ibishushanyo by'igiciro cya Sticker
Reka tumenye neza. Ubusanzwe toni 100 ihagaritse imashini itera inshinge kuva mu ruganda rw’abashinwa rushobora gutondekwa hafi $ 80.000 kugeza 120.000. Ibyo bisa naho byoroshye, sibyo? Ngiyo umutego wambere. Iyi shusho mubisanzwe ikubiyemo ibinyamakuru gusa - amagufwa yambaye ubusa. Ntabwo ikubiyemo de-binding sisitemu, iranegura rwose. Ntushobora guteka binder hanze mu ziko risanzwe; ukeneye itanura ryikirere rigenzurwa, kandi ayo ni $ 30,000 kugeza 50.000 $ byoroshye. Noneho hariho itanura ryacumuye. Kuri MIM ikwiye, urimo kureba itanura ryinshi rya vacuum cyangwa hydrogen. Ikinyabupfura gitangirira ku $ 150.000 kandi kigenda, inzira hejuru. Mu buryo butunguranye, icyo giciro cyimashini nigice cyumutungo wose usohoka.
Ndibuka umukiriya watanze imashini ishingiye gusa kuri cote yambere. Bafite amateka muburyo bwo gutera inshinge kandi batekereza ko amahame yimuwe muburyo butaziguye. Bateganije amadorari 150.000 kumurongo wose. Igenzura ryukuri ryari rikaze. Mugihe basuzumaga ibikoresho nkenerwa byingirakamaro kubikorwa bya MIM-ni inyamaswa itandukanye rwose - ingengo yimari yabo yari yarangiye kubintu bitatu. Umushinga washeshwe. Imashini yicaye mu gisanduku umwaka umwe mbere yo kugurishwa igihombo.
Aha niho umufatanyabikorwa ufite ibintu byimbitse kandi atunganya ubumenyi aba ingirakamaro. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka 30 yabo yo gukina no gutunganya, ibi birabyumva neza. Mugihe ari abahanga muri Igikonoshwa na gushora imari, ubwo buhanga bwibanze muri metallurgie no gushiraho ibice bigoye bibaha kureba pragmatique yibidukikije byose bya MIM. Ntabwo bari kukugurisha imashini gusa; bari kubaza ibinyobwa ukoresha -ibyuma, nikel? -Kandi igice cya geometrie nikihe, kuko ibyo bitegeka ibintu byose hepfo.
Aho Ibihinduka Byihishe
Hanze y'ibikoresho by'abafasha, ibisobanuro bya mashini ubwabyo ni ikirombe. Igiciro gihindagurika cyane ukurikije ibice bya screw. Niba ukoresha ibiryo byangiza cyane byuzuye ibyuma bitagira umwanda cyangwa cobalt, ukeneye umugozi ukomeye hamwe na barrel liner. Nibyo kuzamura $ 15,000 kuva muburyo busanzwe, ariko ntibishobora kuganirwaho keretse niba ushaka gusimbuza ibice buri mezi atandatu. Umugenzuzi ni undi. Shingiro shingiro rya PLC na sisitemu yuzuye itwarwa na sisitemu hamwe no gufunga-kugenzura igitutu ntabwo ari gusa neza; ni igipimo cyo gusiba. Kugabanuka kwa 2% kubice byigiciro cyinshi byishyura kuzamura mumezi.
Noneho hariho imbaraga zo gukomera. Biragerageza kurenza urugero. Toni nyinshi zigomba kuba nziza, sibyo? Ntabwo aribyo. Kubice bito, bigoye bya MIM - tekereza ibikoresho byo kubaga cyangwa ibikoresho byo kureba - ntukeneye gake imbaraga nini. Imashini ya toni 50 irashobora kuba ihagije rwose. Kurenza urugero biganisha ku gukoresha ingufu nyinshi, umwanya munini, hamwe no kunanirwa bitari ngombwa kubibumbano byoroshye. Ibi nabyize inzira igoye hakiri kare, nsunika imashini ya toni 150 kubice, iyo urebye, toni 60 yashoboraga gukora. Twarayishyuye mumashanyarazi kandi twabuze guhinduka.
Igikoresho ni inzovu mucyumba ntamuntu numwe ushaka kuvuga mugihe muganira kubiciro byimashini. Ifumbire nziza ya MIM, hamwe na ngombwa ikenewe yo guhumeka, sisitemu yo gukingira igenewe kugaburira amatungo, hamwe nicyuma cyo mu rwego rwo hejuru, irashobora kugura amafaranga nkimashini yo gutera inshinge ubwayo. Kandi ntabwo ari rimwe. Niba urimo kubyara umuryango wibice, ukeneye umuryango wibumba. Niyo mpamvu ibigo byinshi, ndetse nibihe byashize, bihitamo uburyo bwimvange. Bashobora gukora igishushanyo mbonera no gucumura murugo ariko bafatanya icyiciro cyo kubumba. Numurwa mukuru nigenzura kubara.
Igiciro cyo Gukoresha Agasanduku k'umukara
Iki nigice kigaragara gusa nyuma yo gukoresha imashini kumwaka. Igiciro cyo kugaburira ni kinini. Amavuta yo gukora cyane ntabwo ahendutse, kandi gusesagura ntabwo biri mumasoko no kwiruka gusa. Ugomba kubara igihombo cyo gufata ifu, guhuza ibice, hamwe no kugaburira ibiryo byongeye gukoreshwa (regrind) bifite imipaka inshuro zishobora gukoreshwa mbere yuko imitungo yangirika. Umusaruro wawe kuva ifu mbisi kugeza igice cyacumuye irashobora kuba 60-70% gusa mugice kitoroshye. Uku kudakora neza gutekwa mugice cyawe-igice, ugakora intangiriro imashini itera imashini igiciro bisa naho ari ubusa.
Kubungabunga nubundi bwicanyi bwicecekeye. Ibidukikije birakaze - umukungugu mwiza w'icyuma ahantu hose. Yinjira muri byose. Ikidodo cya Hydraulic cyambara vuba. Sensor Calibration igenda. Isosiyete ifite imbaraga Imashini ya CNC inyuma, nka QSY, muburyo busanzwe bubona ibi. Amaduka yabo ya disipuline yerekeye kwihanganira no kubungabunga ibidukikije bisobanura neza ko umurongo wa MIM ukora. Urashobora kubona uburyo bwabo bufatika kubikorwa biramba kurubuga rwabo kuri https://www.tsingtaocnc.com. Ntabwo ari flash, ariko irerekana gusobanukirwa nubusonga bwimashini.
Gukoresha ingufu nicyo gihombo cya nyuma. Itanura ryo gucumura ni ingurube. Gukoresha itanura rya vacuum kumasaha 8-10 kuri buri cyiciro mubushyuhe bwinshi bituma fagitire yingufu yikigo cyawe isa nkaho ifite koma ahantu hadakwiye. Iyo ubara ROI, ugomba kwerekana ikiguzi cyingufu kuri buri cyiciro, ntabwo ari igice gusa. Nabonye ibice byunguka byavuzwe bihinduka igihombo kuko umuyobozi wuruganda yakoresheje igiciro cyingufu zingana aho gukoresha igipimo cyibiciro cyakoreshwaga mugihe cyicyaha cyarangiye.
Umufatanyabikorwa na Agaciro Abacuruzi
Noneho, nyuma yibi byose, nigute ushobora kwegera kugura imashini? Ntabwo utangirana no gusaba igiciro. Utangira nigice cyacapwe hamwe nintego yumwaka. Urohereza ibyo kubashobora kuba umufatanyabikorwa. Igisubizo cyabo kigomba kuba inzira yimikorere, imashini isabwa, hamwe no gusenyuka gukabije aho ibiciro biri - imashini, ibikoresho, itanura, hamwe nigereranya rinyangamugayo ryibiciro byigice harimo no gutakaza umusaruro. Umufatanyabikorwa mwiza azakubwira niba MIM niyo nzira nziza. Ahari igice cyawe, muricyo cyihariye idasanzwe, ni byiza guhuza nubuhanga bwabo bwibanze muri gushora imari. Ubwo kuba inyangamugayo bifite agaciro karenze 10% kugabanywa kumashini.
Ngiyo imyitwarire wumva uhereye kuri firime nka QSY. Kuramba kwabo byerekana ko bayoboye ibyo biganiro inshuro zitabarika. Ntabwo ari abatumiza gusa. Kuri bo, igisubizo kiboneye kigumana izina ryabo mu bwiza mu myaka mirongo, ntabwo gikora intego yo kugurisha buri gihembwe. Iyo uhuye nibikoresho nkibyo, ikibazo morphs kuva Igiciro cyimashini nikihe? Ni ikihe giciro rusange cyo gutunga kubyara iki gice gifatika? Nicyo kibazo cyumwuga.
Mu kurangiza, imashini nigikoresho gusa. Igiciro cyacyo ntaho gihuriye nta ecosystem nubumenyi bwo kuyikoresha. Imashini ihenze cyane niyo yicaye ubusa kuko waguze ibintu bitari byo, cyangwa ntushobora kubikoresha, cyangwa ntushobora kuvamo ibice byiza. Inzira ihendutse, yubwenge akenshi ni ugushaka umufatanyabikorwa wumuhanga ubanza, kwerekana igishushanyo cyawe hamwe nibikorwa hamwe nabo, hanyuma, birashoboka, tekereza kuzana ubushobozi murugo mugihe ibiciro nyabyo bitakiri theoretical. Umubare uri ku rupapuro rwihariye ni intangiriro yinkuru.
