
Iyo wunvise 'ibikoresho byubucukuzi bwibice', ibitekerezo byinshi bisimbukira mubintu binini, bigaragara: indobo, amenyo, umusaya. Ubwo ni ubuso. Umukino nyawo, igice gikomeza urubuga gukora cyangwa kugisya guhagarara, akenshi kiri mubice bidashimishije. Amapine n'ibihuru kumasuka ahuza amasuka, valve ihagarika sisitemu ya hydraulic, plaque ya adapt yabigenewe ntanumwe ubitse. Nabonye ibikorwa byinshi byibanda kumutwe wambara ibice hanyuma ugatakaza icyumweru cyumusaruro kuko bisa nkibito ibikoresho byo gucukura amabuye y'agaciro gutora byatsinzwe. Ntabwo ari ugukomera gusa cyangwa imbaraga zingana kurupapuro; bijyanye nuburyo icyo gice cyitwara nyuma y amezi atandatu mukungugu kangiza, ingaruka zihoraho, hamwe nu gusiganwa ku magare. Urupapuro rwerekana ni intangiriro, ntabwo arangije.
Umutego rusange ni ugusobanura ibintu birenze. Umuntu asoma 'resistance abrasion resistance' ahita ahamagara ibyuma bya T1 cyangwa icyuma kinini cya chrome. Nibyiza, rimwe na rimwe birakenewe, ariko kandi bihenze kandi birashobora kuba birenze urugero. Icy'ingenzi cyane, kuvura ubushyuhe nabi kuri iyo premium alloy birashobora gutuma bicika intege kuruta guhendwa, kuvurwa neza. Ndibuka urubanza rufite umurongo uhuza. Umukiriya yashimangiye ibyuma byihariye byo mu rwego rwo hejuru. Ibice byahuye nibintu byose bya chimique na mashini kuri cts, ariko byatangiye gucika kumasuderi mumurima. Ikibazo? Gukomera kw'ibikoresho byari hejuru cyane ku gice cy'ubugari no mu murima wo gusana. Urwego rwo hasi, ibyuma byinshi bibabarira hamwe nuburyo bwo kuzimya byateganijwe byari kumara igihe kirekire. Isomo ni uko siyanse yibikoresho itareba raporo ya laboratoire gusa; bijyanye nubuzima bwose, harimo kubungabunga no gusana.
Aha niho uburambe bwumushinga buba ingirakamaro. Amaduka asuka ibyuma gusa mugushushanya nu mucuruzi. Umufatanyabikorwa nyawe ni umwe ubaza ibibazo. Nubuhe buryo bwo kunanirwa igice cyubu? Nukwambara nabi, kuvunika ingaruka, cyangwa umunaniro? Ni ubuhe bushyuhe bwo gukora? Nakoranye nabatanga isoko babona ibi. Kurugero, Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) amaze imyaka mirongo akora muri casting no gutunganya. Iyo muganiriye a ibikoresho byo gucukura amabuye y'agaciro umushinga hamwe nabo, ikiganiro kinyura vuba gushushanya kuri porogaramu. Amateka yabo maremare hamwe na shell hamwe nishoramari ryimashini zinganda bivuze ko babonye uburyo ibinyobwa bitandukanye bitwara mukibazo mugihe. Bashobora gutanga igitekerezo cyo guhindura - nkibintu bitandukanye bya nikel bitandukanye muburyo buvanze butavanze kugirango habeho kurwanya ruswa-umunaniro mukintu cya pompe cyoroshye-gishingiye kumishinga yashize. Nibyo agaciro kimyaka 30 mumwobo.
Nibijyanye no kumenya igihe cyo guhindura inzira. Ikintu kitoroshye, gifite uruzitiro rukomeye rwa pompe yo kuvoma ikirombe gishobora kuba inzozi zo guta umucanga ariko bikwiranye neza nigikorwa cyo gushora imari, bigatanga igice cyegeranye-net-net gifite igice cyiza cyane cyo kurangiza no guhuza ibipimo, bikagabanya ibiciro byo gutembera kumashanyarazi kumurongo uhenze. Icyo cyemezo cyo gufata icyemezo, guhitamo inzira nziza yo gukora, nigiciro cyoroshye ariko kinini nigiciro cyimikorere.
Hariho imyumvire yuko ibikoresho byo gucukura amabuye y'agaciro byose bivuga imbaraga za brute, bityo kwihanganira birashobora kuba byoroshye. Ntakintu gishobora kuba kure yukuri kubintu bimwe. Fata hydraulic manifold kugirango usenge igisenge. Inzira nyabagendwa imbere, hejuru yikimenyetso, guhuza urudodo - niba ibi bidakozwe neza, ubona ibintu bitemba, ibitonyanga byumuvuduko, hamwe na sisitemu yo kunanirwa munsi. Icyo nikibazo cyumutekano, ntabwo ari ikibazo cyo kumanura gusa. Gukora CNC ntabwo ari ibintu byiza hano; ni ngombwa.
Twari dufite umushinga wa hydraulic valve yahagaritswe kubacukuzi bahoraho. Igishushanyo mbonera cyahamagaye ibyobo byimbitse, byambukiranya umwobo hamwe n'ubuso bwihariye burangira. Kudahuza gato cyangwa kurangiza nabi byatera cavitation hamwe nisuri byihuse. Byasabye umufatanyabikorwa wimashini utumva gusa uburyo bwo kuyobora CNC gusa, ariko nuburyo bwo gutegura inzira yibikoresho, guhitamo ibicurane bikwiye, no kwihanganira igice cyibice magana. Ni itandukaniro hagati yigice gikora nigice cyizewe. Ibigo bihuza casting na CNC gutunganya, nka QSY, bifite akarusho hano. Barashobora guterera hafi-net-shusho ya valve mumubiri muburyo bukwiye bwicyuma cyangwa ibyuma, hanyuma bakayirangiza kumurongo wabo wa CNC. Ibi bigenzura urunigi rwiza rwose, kuva gushonga kugeza kumpera yanyuma, kwemeza ko ibimenyetso bifatika bifunze neza.
Amavuta adasanzwe bavuga-ashingiye kuri cobalt, nikel-ni urugero rwiza. Ibi bikunze gukoreshwa muburyo bukabije cyangwa ahantu hafite ubushyuhe bwinshi, nka pompe yihuta yambara amasahani cyangwa ibyuma bya turbine mubice byamashanyarazi. Gukora ibi ni inyamaswa. Bakora-gukomera vuba, birakomeye kubikoresho. Kugira ubushobozi bwo gutunganya murugo bivuze ko uruganda rukora imashini hamwe nimashini zivuga ururimi rumwe, bigahindura igishushanyo mbonera cya mashini kuva cyatangira, bizigama amafaranga menshi nintimba nyuma.
Ubwubatsi bwose nubukorikori butunganijwe burashobora gukomeza kurukuta rwamatafari yukuri kurubuga rwa kirombe. Ibikoresho hamwe nigihe cyo kuyobora nibice bya ibikoresho byo gucukura amabuye y'agaciro ikigereranyo. Urashobora kugira inkweto zogukora neza kwisi, ariko niba yicaye ku cyambu ibyumweru bitatu, ikamyo itwara ntigenda. Nagize uruhare mu mishinga aho twateguye igice cyiza cyo gusimbuza, gusa nasanze kwishyiriraho bisaba igikoresho cyihariye abakozi bashinzwe kubungabunga badafite, cyangwa igice cyari gifite ibiro 50 biremereye cyane kuri crane yabo. Noneho, burigihe tugerageza kubona imfashanyigisho cyangwa byibuze tuvugana numukanishi mukuru mbere yo kurangiza igishushanyo.
Ikindi kintu gifatika ni ugusana no kubaka uruziga. Ibice byinshi ntibisimbuzwa ibishya; barubatswe. Igishushanyo cyiza kirareba ibi. Ubuso bwambarwa bushobora kubakwa hamwe no gukomera? Hariho ibintu bihuza mugihe cyo kongera guterana bidafite ishingiro? Rimwe na rimwe, igice cyagaciro cyane ntabwo ari igice cya OEM, ahubwo cyarahinduwe gato nyuma yicyiciro cya nyuma cyerekana ikibazo kizwi cyangwa cyoroshe serivisi yumurima. Aha niho ubufatanye bwa hafi numukoresha wa nyuma kandi uruganda rworoshye rutanga umusaruro.
Ndibuka ko nashakishije umusimbura munini nini, itagikoreshwa nibikoresho bishaje. OEM ntiyongeye gukora. Tugomba guhindura-injeniyeri tuvuye kurugero rwashaje. Gukina byari bigoye, hamwe n'imbavu z'imbere hamwe n'imiyoboro ikonje. Twajyanye nigikonoshwa cyo guteramo uburyo bwiza bwo kugereranya neza no kubyara birambuye. Umushinga w'abafatanyabikorwa (yari isosiyete ifite umwirondoro usa na QSY, wibanze ku gutunganya neza no gutunganya) byari ngombwa. Bafashaga kumenya aho dushobora kongeramo ibintu bike byongeweho muri zone zidakomeye kugirango dushimangire igice dushingiye kumyitwarire yagaragaye kuva kera. Igice cya nyuma cyarenze umwimerere. Nubwoko bwubumenyi bufatika, bushyirwa mubikorwa ubona gusa mumyaka mirongo mubucuruzi.
Wiga byinshi mubice byacitse kuruta kubikora. Kunanirwa kwose ninkuru. Ubuso bwacitse burakubwira ibyerekezo byumutwaro, guhangayikishwa cyane, nubunyangamugayo bwibintu. Kwambara gukabije cyane ahantu hamwe bikubwira kubyerekeye ibintu bitemba cyangwa ibibazo byo guhuza. Nabitse ububiko buto bwibice byananiranye mubiro byanjye. Hano hari pivot yogoshe yatwigishije kubyerekeranye no kubara kuruhande. Hariho pompe ya pompe ifite isuri ya kera yerekana isuri ryerekanaga inenge ya geometrie yumwimerere.
Iyo ukorana nabafatanyabikorwa bakora, ubushake nubushobozi bwabo bwo kugira uruhare muri iri sesengura ryibanze. Kohereza igice cyananiranye kubasubiza no kugira igice cya metallurgiste, kugisesengura, no gutanga ibikoresho byahinduwe cyangwa kuvura ubushyuhe ni ntagereranywa. Ihindura umusimbura udasanzwe muburyo bwo kuzamura ibikorwa. Uku gutondeka, gukemura ibibazo nibyo bitandukanya abatanga igice nabaterankunga. Yimura ikiganiro kuva gukora iki gishushanyo kugirango gikemure iki kibazo.
Iyi mitekerereze ningirakamaro kubintu bidasanzwe bivanze. Igice gishingiye kuri nikel cyananiwe kunanirwa nubushyuhe bwumuriro gisa nkicyananiwe no kunanirwa na chloride. Gupima neza neza intambwe ikurikira - yaba ihinduka ryimiterere ya alloy, igifuniko cyahinduwe, cyangwa impinduka zikorwa. Nibikorwa byimbitse, nitty-gritty, ariko nuburyo ugera kubyo wunguka byukuri.
Hanyuma, ugomba kureba itangwa rya ibikoresho byo gucukura amabuye y'agaciro nka Sisitemu. Ntabwo ari urukurikirane rwo kugura ibintu. Guhoraho ni umwami. Ukeneye icyiciro-cy-icyiciro kimwe mubintu bifatika, ibipimo, nibikorwa. Ikamyo yikamyo yikamyo itunganijwe neza mugice kimwe ntigishobora gutandukana muburyo bwa kabiri; ita gahunda yo kubungabunga no gucunga ibarura.
Ibi bisaba sisitemu nziza yubukorikori, ariko kandi ikorera mu mucyo. Impamyabumenyi (MTRs) ni ishingiro. Ariko rimwe na rimwe, ukenera byinshi - guhamya ikizamini cyangiza ku cyitegererezo kiva ku bushyuhe, gusuzuma amakuru ya SPC yo mu kigo gikora imashini. Kubikorwa byigihe kirekire, nibijyanye no kubaka umubano nuwabikoze ufite ituze nubujyakuzimu bwa tekinike kugirango bibe urwego ruhoraho murwego rwo gutanga. Isosiyete ikora imyaka irenga 30, nka QSY, isanzwe izana iyo mitekerereze. Bashobora kuba barabonye isoko ryibikoresho bihindagurika, impinduka zikoranabuhanga, kandi abakiriya bakeneye guhinduka. Ibyo kwibuka byinzego nuburyo bwo kugabanya ingaruka.
Mu kurangiza, irazenguruka inyuma. Ibyiza ibikoresho byo gucukura amabuye y'agaciro ntabwo ari ibice byicyuma gusa. Bikubiyemo ibisubizo kubibazo byihariye, bikaze. Nibicuruzwa byubumenyi bukwiye, guhitamo uburyo bukwiye bwo gukora, guhitamo neza, igishushanyo mbonera-cyimeza, hamwe no kwiga guhoraho kuva kunanirwa. Umubano wabatanga nubufatanye bwa tekiniki. Intego ihora ari imwe: kugirango imashini ikomeze, iteganijwe kandi neza, ikintu kimwe cyizewe icyarimwe.