Iyo abantu benshi bumvise 'ibikoresho byo gutera inshinge ibyuma', bahita bashushanya binini, binini kubumba ibyuma imashini ubwayo-imwe ifite imbaraga zo gufata clamping tonnage kurupapuro rwihariye. Iri ni ikosa rya mbere. Mubyukuri, ibyo binyamakuru ni intangiriro gusa, kandi twavuga ko atari igice cyingenzi cyane kugirango umusaruro uhoraho, wunguka. Umukino nyawo ukinirwa mubaterankunga: imirongo yo guhanagura, itanura ryacumuye, hamwe na sisitemu yo kugenzura ikirere abatanga ibicuruzwa benshi barabagirana mubibuga byabo byo kugurisha. Niba umwirondoro wawe w'itanura ufite dogere 20 zishyushye, cyangwa uburyo bwawe bwo kwishyura budashobora gukemura igice cya geometrie, iyo mashini igezweho yo gushushanya ni impapuro zihenze gusa.
Molding Press Ntabwo Intwari
Reka tuvuge kubyerekeye imashini ubwayo. Nibyo, ukeneye ibisobanuro, kugenzura neza kurasa, hamwe na clamp ikomeye. Ariko guhangayikishwa n'umuvuduko ukabije wo gutera inshinge? Akenshi birenze MIM. Urimo gusunika ibiryo byuzuye byuzuye, byuzuye, ntabwo ari plastiki. Nabonye amaduka atakaza amafaranga kumashanyarazi aterwa na servo ashoboye umuvuduko wa ludicrous, gusa nkoresha ubushobozi bwa 30% kugirango wirinde ibibazo byindege no gutandukana. Ikibanza kiryoshye ni imashini ifite umuvuduko mwiza ushushanya hamwe no kugenzura ubushyuhe hejuru ya barriel. Umutego rusange ni ugusuzugura igihe cyo guhindura ibintu. Niba ukoresha 17-4PH icyumweru kimwe na 316L ubutaha, ukeneye sisitemu ishobora kwezwa neza kandi neza. Ibisigisigi byanduye bisigaye muri screw cyangwa kugenzura valve bizaguhiga murwego rwo gucumura, byerekana nkibara ryamayobera cyangwa ibibanza bidakomeye.
Clamp iherezo nayo ifite akamaro, ariko ntabwo kubwimpamvu ushobora gutekereza. Ntabwo ari bike kuri tonnage gusa nibindi bijyanye na parallelism hamwe na platine gukomera. Gutandukana gato mugihe cyo gutera inshinge birashobora gutera itandukaniro rito ariko rikomeye mubice byubucucike bwibice, bigenda byiyongera muburyo bugoretse mugihe cyo gucumura. Twize ibi inzira igoye kumushinga muremure wibikoresho byumushinga. Ibice byujuje ibyatsi byose-leta, ariko nyuma yo gucumura, umwirondoro w amenyo ntiwari ugaragara. Intandaro? Ikigereranyo gishobora gupimwa kidafite aho gihuriye no kubumba mugihe cyo gutera inshinge, cyagarutse kuri karuvati yambarwa gato ku mashini ishaje. Gukosora ntabwo byari kugura imashini nshya ya toni 500; yarimo yubaka clamp unit kumashini iriho toni 250.
Aha niho gufatanya na fondasiyo yumva urunigi rwose ni ntagereranywa. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe namateka yabo yimbitse mugushora imari no gutunganya CNC, ibona ibi muburyo bwimbitse. Babona imashini ibumba atari nkigice cyihariye ahubwo nkintambwe yambere murugendo rurerure rurangirana nibintu byakozwe neza. Ubunararibonye bwabo hamwe nudusimba twinshi tubabwira icyo igice cyicyatsi gikeneye kumera kugirango kibeho kandi gitere imbere binyuze mubitekerezo no gucumura. Nuburyo bwuzuye bwo kureba-gukina Ibikoresho bya MIM abacuruzi babuze.
Bottleneck nyayo: Gutanga no gucumura
Aha niho imishinga iba cyangwa igapfa. Gutanga catalitike, gusiba, gusohora ubushyuhe - buriwese ufite umwanya wacyo, kandi guhitamo nabi birahenze. Sisitemu yo gukemura, nkurugero, nibyiza kubice byimbitse, ariko kugarura no gukemura byongeramo urwego rwibikorwa bigoye hamwe nigiciro bitajya mubarwa bwa ROI. Ndibuka akazi aho twakoresheje sisitemu ya solvent igice hamwe na 15mm yububiko. Igihe cyizunguruka cyari cyiza, ariko gukoresha solvent hamwe na N isabwa? igipangu cyumutekano cyatumye igiciro kuri buri gice kidashoboka. Twahindukiye kumurongo wubushyuhe bwumuriro kumurongo utandukanye, byasabye umuvuduko muke no gutembera neza kwa gaze, ariko byarangiye ari ubukungu muri rusange.
Itanura ryacumuye ni umutima. Kugenzura ikirere ni byose. Ppm nkeya ya ogisijeni cyangwa ubushuhe kuri 1300 ° C irashobora kwangiza igice. Itandukaniro riri hagati yitanura ryiza nini nini ntabwo ari ibintu byo gushyushya gusa; ni igishushanyo mbonera cya gaze, ubunyangamugayo bwa muffle, no kugenzura igihe nyacyo. Ugomba kubona ikime, urwego rwa ogisijeni, nubushyuhe muri zone nyinshi, ntabwo biri kuri thermocouple gusa. Twigeze kugira igice cyibyuma bitagira umwanda bisohoka hamwe na karubone ikungahaye kuri karubone. Ibiti by'itanura byerekanaga ubushyuhe nikirere cyiza. Byatwaye ibyumweru byinshi kugirango ikibazo kiboneke: akantu gato, kabisa kabisa kitagaragara mumatongo inyuma yubushyuhe, bigatuma umwuka winjira gusa mugihe cyizuba gikonje. Amakuru yasaga neza, ariko ibice byavuze amateka yukuri.
Kubakora ibintu byinshi-bikora nka QSY (https://www.tsingtaocnc.com), icyiciro cyo gucumura kirakomeye cyane. Akazi kabo hamwe na cobalt na nikel ishingiye kuri superalloys bivuze ko bakorana numwirondoro wicyaha utababarira. Ibikoresho bigomba guhangana nubushyuhe bwo hejuru hamwe nikirere kidasanzwe. Gutandukana kwose ntigutera gusa ibipimo bipimo; irashobora guhindura muburyo bwimiterere ya metallurgical bahawe akazi kugirango babigereho. Imyaka ibarirwa muri za mirongo mu gutunganya no gutunganya bivuze ko begera itanura ryijisho ryumuhanga wibikoresho, ntabwo ari urutonde rwumuyobozi ushinzwe umusaruro.
Igikoresho & Kugaburira: Ubufatanye butaririmbwe
Ntushobora kuvuga ibikoresho byo gutera inshinge utiriwe wemera igikoresho. Ifumbire niho ibiryo bihurira na mashini. Ikosa risanzwe ni ugushushanya MIM nkibishushanyo mbonera bya plastike. Igipimo cyo kugabanuka kiri hejuru kandi ntigishobora guhanurwa, kandi amarembo nabiruka bakeneye kubara imiterere mibi yibiryo. Nabonye ibyuma byiza, bikomye ibyuma bishaje bidatinze kuko irembo ryari rito cyane, ritera kogosha bikabije. Igikoresho cyicyiciro cyingirakamaro cyane. Ntabwo ari ugukomera gusa; nibijyanye no kwambara no kwihanganira ubushyuhe.
Noneho hariho ibiryo. Nubufatanye hagati yimashini ibumba nibikoresho. Imashini igomba guhuzwa nubwiza bwihariye hamwe nogukora ibyiyumvo byamatungo. Itandukaniro rya 5% mubirimo binder birashobora gusaba kongera kwerekana ibipimo byerekana inshinge. Ibikoresho byiza byemerera iyi-gutunganya neza-umuvuduko mwinshi wo gutera inshinge / imyirondoro yumuvuduko, kugenzura neza akarere ka barrale, hamwe nigishushanyo mbonera gitanga kuvanga neza nta gutesha agaciro binder. Intego nigice kimwe, kitagira inenge igice cyicyatsi hamwe nubucucike bumwe. Niba urwana n'ibimenyetso cyangwa icyuho muri leta yicyatsi, umaze gutsindwa urugamba rwo guhagarara neza nyuma.
Iyi mikoranire niyo mpamvu abahinguzi bahujwe bafite aho bahurira. Kuri QSY, ubuhanga bwabo ntibucecekeshwa. Itsinda ritunganya igice cyanyuma cyacumuye birashoboka gutanga ibitekerezo kumurwi utegura igikoresho cya MIM, uzi aho kwihanganira bikomeye bikorerwa muri CNC. Iki gitekerezo gifunze-hagati yo kubumba, gucumura, no gutunganya nikintu udakunze kubona mububiko bukora MIM gusa. Biganisha ku buhanga bwo gukoresha ibikoresho byateguwe neza murwego rwose rwo gukora, ntabwo ari intambwe yambere.
Kwishyira hamwe nubuhanzi bwijimye bwo kugenzura inzira
Kugura ibice byihariye byibikoresho-byiza-by-ishuri ntabwo byemeza inzira-nziza-y-ishuri. Kwishyira hamwe nubuhanzi bwijimye. Nigute robot ikora igice cyicyatsi kibisi uhereye kubibumbano? Nigute ikirere gikomeza mugihe cyo kwimurwa kuva mu ziko ryaka kugeza ku ziko ryacumuye? Ibi nibintu bya mundane, bidashimishije byerekana umusaruro. Kunyeganyega gato mugihe cyo kwimura robot birashobora gukora uduce duto duto mu gice cyashushe cyane kigaragaza gusa ko ari ibice byavunitse mu gucumura. Sisitemu yo gukoresha ibikoresho ningirakamaro nkimashini zibanze.
Porogaramu igenzura porogaramu ni akandi gace aho amasezerano akenshi arenze ukuri. Icyiza ni urudodo rutagira ingano ruva mubitungwa byinshi kugeza kumurongo wanyuma wacumuye. Mubikorwa, amaduka menshi arimo gukusanya amakuru ava mumashini atandukanye hamwe na protocole zitandukanye. Icyangombwa ni ukumenya ingingo zikomeye zo kugenzura - umuvuduko watewe inshinge, kugabanuka kugabanuka kugabanuka, kugabanuka kwicyaha - no kubaka SPC ikomeye. Nibyiza kugira ingingo eshatu zigenzurwa neza kandi zifitanye isano namakuru kuruta ikibaho cyuzuye imibare idafite icyo ivuze.
Urebye ubushobozi bwagutse bwikigo akenshi byerekana uburyo bwabo bwo kwishyira hamwe. Amateka maremare ya QSY mubishushanyo mbonera no gushora imari byerekana ko basobanukiwe nuburyo bugenzurwa, ibyiciro byinshi byubushyuhe hamwe nikibazo cyikirere. Gushyira mu bikorwa iyo mitekerereze ikaze, metallurgie yibanda ku guhitamo ibikoresho bya MIM no kwishyira hamwe ni inyungu ikomeye. Birashoboka ko bazashyira imbere itanura ryikirere hejuru yikinyamakuru kibumba hamwe na ecran ya digitale, kuko bazi ikintu gitwara ibintu byanyuma.
Umwanzuro: Gutekereza muri sisitemu, ntabwo ari imashini
Noneho, mugihe cyo gusuzuma ibikoresho byo gutera inshinge, impinduka mubitekerezo ni kugura imashini kugeza kubaka sisitemu. Ni urunigi rwibikorwa byuzuzanya. Imbaraga zumunyururu zigenwa nintege nke zayo, ni gake cyane imashini ibumba. Mubisanzwe muburyo bwo gutesha agaciro uburinganire, itanura ryikirere, cyangwa guhana hagati yicyiciro.
Ibikorwa byatsinze cyane nabonye ni aho ibikoresho byatoranijwe nabantu bagomba kubana nibice bitanga kugeza kumurongo witeranirizo ryabakiriya. Baha agaciro imbaraga, kugenzura, hamwe na serivise hejuru yumutwe. Barabaza umucuruzi wibikoresho ntabwo ari ibihe byigihe gusa, ariko kubijyanye na gahunda yo kubungabunga itanura ry itanura, kuboneka ibice byingenzi byabigenewe, hamwe na logique inyuma yumutekano uhuza umurongo.
Mu kurangiza, ibikoresho byiza bya MIM bituma bisubirwamo. Ihindura inzira izwiho ibihangano byirabura muburyo bwizewe, bwinganda. Kandi uko kwizerwa nibyo bituma sosiyete idakora igice gusa, ahubwo ikemeza imikorere yayo murwego - yaba igikoresho cyo kubaga ibyuma bitagira umwanda cyangwa nikel-alloy turbine. Nicyo gipimo nyacyo, kirenze kure ibisobanuro biri mu gatabo.
