Iyo ba injeniyeri bagaragaje a icyuma kitagira umuyonga kuri hydraulic winches, amateraniro ya pompe yo hanze, cyangwa ibinyabiziga bikora imirimo iremereye, ntabwo batumiza igice gusa - barinda umutekano muke munsi yumuvuduko wa 300+ bar, barwanya umwobo mubidukikije bikungahaye kuri chloride, kandi bakemeza ko zeru zuzuye nyuma yincuro 10,000. Urwo rwego rwo kwizerwa ntiruturuka kubatanga rusange. Bikomoka kuri a uruganda rukora ibyuma hamwe na disipulini ya metallurgiki, kugenzura inzira, no kwemeza-isi-ntabwo ari udutabo.
Kuki "Icyuma kitagira umuyonga" wenyine kidahagije-Kandi mubyukuri bifite akamaro
Abaguzi benshi bafata 304 cyangwa 316 garanti yingirakamaro. Mu myitozo, twabonye imizingo ya shaft inanirwa kuri 8000 cycle - ntabwo biturutse kuri ruswa, ahubwo biturutse kuri microstructural idahuye mukarere ka federasiyo, cyangwa biturutse kumaganya asigaye asigaye atorohewe nyuma ya CNC ihindutse. Uruganda rwukuri rutagira umuyonga rugomba kugenzura ibintu bitatu bidashobora kuganirwaho: gukurikiranwa kubintu kugirango ubushyuhe bugabanuke, kugenzurwa gukomera mugihe cyumucanga cyangwa gushora imari, hamwe no kugabanuka nyuma yimashini mbere yo gusya bwa nyuma.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Nta cyemezo cy'urusyo cyemewe nta shiti ryuzuye ryakozwe kuri OES spectrometry. Dushushanya ikarita ya karubone mu bice bitandukanye dukoresheje imiterere ya microhardness - kubera ko itandukaniro rya 5-HRC hagati yubuso n’ibanze bisobanura gutangira umunaniro utaragera munsi yumutwaro wa torsional.
Guhuza Vertical Nukuri Itandukaniro
Benshi mu "bakora" outsource casting, gutunganya, no kurangiza kubacuruzi batandukanye. Ibyo bitera icyuho cya handoff: umushinga ntuzi umuhamagaro wa nyuma wa GD&T; iduka ryimashini ntishobora guhindura igipimo cyibiryo kuri microstructure yuzuye; ubushyuhe butanga ubushyuhe bwakira ibice utazi uturere dutwara ibintu bikomeye.
Dufite ibyiciro uko ari bitatu. Ikigo cacu cyemewe na ISO 9001 gikora umusenyi kumuzingo munini wa diametre (kugeza kuri mm 420 mm), gushora imari kumiyoboro igoye yo gukonjesha imbere, hamwe na 5-axis CNC ikora hamwe na progaramu yo kugerageza gufata ± 0.008 mm yukuri kumwanya wingenzi. Mugihe umukiriya yohereje igishushanyo cyibikoresho bya winch center shaft roller hamwe na peteroli ihuriweho hamwe nibitugu bikwiranye nibinyamakuru, itsinda ryacu ryemeza ingamba zo gukoresha inzira * mbere yo gukora ibishushanyo - atari nyuma yo kugenzura ingingo ya mbere.
Uku kwishyira hamwe gutanga ibisubizo byapimwe: 42% bike mubikorwa byo kugereranya, 100% byongeye gusubirwamo birangira Ra ≤0.4 µm kubinyamakuru 17-4PH byakomye, hamwe nibintu byinshi byakurikiranwe kuva kubikoresho fatizo kugeza kuri raporo ya CMM ya nyuma - kugeza kuri ID ya spindle ikoreshwa mugusya bwa nyuma.
Aho Cataloge isanzwe igwa ngufi-nuburyo Custom ikemura
Ibizunguruka bisanzwe bitagira umuyonga bifata ibintu byinshi, ubushyuhe bwibidukikije, hamwe no gusiga amavuta. Porogaramu nyayo isenya ibyo bitekerezo buri munsi. Umukiriya umwe wo mu nyanja y'Amajyaruguru yatangaje ko flange yamenetse inshuro nyinshi ku mashanyarazi ya pompe yo mu mazi - kugeza igihe isesengura ry’ibinyeganyeza ryerekanaga imiterere ihuza amajwi 1.740 rpm, bigashimisha inshuro karemano mu gice cy’imodoka kidashyigikiwe. Icyifuzo cyabo cyasabye "316 SS," ariko igisubizo cyasabye icyiciro cya 17-4PH hamwe no gusaza kwa H900, hiyongereyeho 0.3 mm ya interineti ihuza imashini ikozwe muri casting kugirango ikomere ingingo.
Dukunze gukemura ibibazo nk'ibi: T800 ya cobalt ishingiye kuri pompe ya pompe yo guteramo ubushyuhe bwo hejuru, AMS 5387 cobalt nozzles yinjijwe mumazu ya roller kugirango serivisi itajenjetse, hamwe na geometrike itari isanzwe aho ibirindiro bya GD&T birenga ASME Y14.5-2018 imipaka yo kwihanganira ibishushanyo - ntabwo ari amakosa. Isuzuma ryubuhanga ryacu ririmo ibitekerezo byakozwe mugihe cyamasaha 48, hamwe nibishushanyo bisobanuwe byerekana ubundi buryo bwo gufatana ingamba, ingaruka zokwirinda ubushyuhe, hamwe nubucuruzi bwo kurangiza kubuzima bwo kwambara hamwe nigiciro.
Gutanga kwisi yose nta guhuzagurika kwisi
"Kohereza byihuse" ntacyo bivuze niba ibipimo bigenda bibaho hagati ya prototype na tombora. Dushimangira kugenzura ibyiciro bikomeye: kg 50 ntarengwa kuri buri bushyuhe bwa diameter ntoya, kwipimisha ultrasonic gutegekwa kuri casting zose> mm 150, hamwe nubugenzuzi bwa nyuma kubipimo byerekana abakiriya - ntabwo ari kaliperi gusa.
Ibikorwa byacu bidafite imbaraga bishyigikira ibihe byogukurikirana: ibyumweru 4 kuri prototypes (harimo no gushushanya uburyo bwo gutoranya), ibyumweru 6-8 kubicuruzwa bito bito (50-500 pcs), idirishya ryo kugemura rifunze mugihe cyateganijwe - ntabwo byagereranijwe. Abakiriya mu Budage, Kanada, na Singapuru baremeza ko umusaruro wambere wambere uri hejuru ya 98.7% mugihembwe cyikurikiranya. Ukwo guhuzagurika guturuka kuri protocole yubugenzuzi bwanditse - ntabwo ari ubushake.
Niba gusaba kwawe bisaba ibirenze kurwanya ruswa - niba bisaba ubuzima bwumunaniro uteganijwe, ubushyuhe bwumuriro kuri 400 ° C, cyangwa zeru zeru mugihe cyo gutangira-noneho uruganda rwawe rukora ibyuma rutagira umwanda rugomba kwerekana ubushobozi mubumenyi bwibintu, ntabwo ari ubushobozi bwo gukora gusa. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka ibice aho gutsindwa atari amahitamo. Kuberako muri sisitemu ya hydraulic, ibinyabiziga byubwubatsi, nibikoresho bya peteroli, uruziga ntabwo rurambuye. Ni ingingo y'ingenzi.
