Iyo abajenjeri bagaragaje abafatanyabikorwa ba serivise yo guteramo ibyuma kubutumwa bukomeye bwa hydraulic cyangwa amazu ya pompe yumuvuduko mwinshi, ntabwo bagura ibice gusa-bagura ituze ryikigereranyo munsi yumukino wo gusiganwa ku magare, microstructural guhuza ibice 500, hamwe no kutihanganira na gato kwihanganira ibintu bitwara imitwaro. Niyo mpamvu precision atari ikirego cyo kwamamaza hano-ni ishingiro.
Kuki "Uruganda rukora ibyuma" rusobanura ibirenze umucanga + Icyuma gishongeshejwe
Uruganda rukora ibyuma byukuri rukora fiziki yuzuye yo gukomera: kugenzura nucleation mugihe cyo gusuka, gukonjesha icyerekezo kugirango uhagarike imyenge igabanuka, hamwe no kugabanuka nyuma yimyitozo irinda GD&T gutembera mugihe cyanyuma. Twabonye abakiriya banga ubufindo bwose-sibyo kubera ko ibipimo bitagaragaye neza, ahubwo ni ukubera ko icyerekezo cyoguhunika ingano cyahungabanije ubuzima bwumunaniro mumazu ya pisitori ya piston pompe ikorera kuri 3000 psi cycle. Aho niho ubushobozi butandukanya abacuruzi nabafatanyabikorwa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora ikigo cyujuje ISO muri Qingdao aho guta umucanga no gushora imari atari inzira yihariye-byahinduwe bivuye mubikorwa bya CNC. Iyo umukiriya yohereje igishushanyo cya AMS 5387 cobalt alloy 6 pompe igice, itsinda ryacu rishushanya umurongo wo kuvura ubushyuhe * mbere yuko * igishushanyo gitangira. Kubera iki? Kuberako T800 ishingiye kuri alloys yagura 12% kurenza 316 idafite umwanda mugihe cyo gukemura igisubizo-kandi niba udasubije muburyo, raporo yawe ya CMM izerekana geometrie yuzuye kumpapuro no kunanirwa imikorere mumurima.
Bane Bidashobora kuganirwaho muburyo bukomeye bwo gukora ibyuma
Ntabwo ibyuma byose bikozwe mubyuma bibaho. Dore ibyo tugenzura-buri gihe:
- Gukurikirana ibikoresho kugeza kumubare wubushyuhe: Buri cyiciro cyibyuma bidafite ingese bitwara raporo yipimishije ryuruganda rufite imbaraga zingana, gukomera, hamwe no kurwanya ruswa hagati ya ASTM A957.
- Gufunga ibipimo mbere yo gutunganya: Dupima nka-geometrie dukoresheje scaneri ya optique ya 3D-ntabwo ari CMM gusa-kugirango dufate urupapuro rwubukonje butaringaniye. Niba pompe fondasiyo yerekana 0,15 mm umuheto, duhindura ibice * mbere * gukata kwambere.
- Kwemeza ubusugire.
- Kugenzura imikorere birenze gushushanya: Winch center shaft roller ntabwo ari uruziga gusa - igomba kohereza itara ridafite micro-kunyerera. Turagerageza ibice bya prototype kuri jigs yihariye yigana preload na inertia yo kuzunguruka.
Aho Casters zisanzwe zihagarara, Icyerekezo gitangirira
Bamwe mubatanga ibicuruzwa bavuze ibiciro byuruganda rukora ibyuma bishingiye kuburemere bwonyine. Ibyo birananirana mugihe igice cyawe ari cobalt alloy nozzle idasanzwe hamwe na 0,05 mm yuburebure bwurukuta mugice cya 45 °. Inkuta ntoya zirakonja cyane, zitera micro-kugabanuka; umubyimba wijimye ukonje cyane, utanga impungenge zisigaye. Igisubizo cyacu? Imiyoboro ikonjesha ya zone igenzurwa na PLC igenzurwa n’amazi - yagenzuwe hamwe na infragre ya termografiya mugihe cyo kwisuka.
Twatanze ibyuma birenga 2,300 bidasanzwe hamwe n’ibyuma bidafite ingese kuva muri 2019-nta na kimwe gisaba kongera gukora kubera metallurgical idahuye. Nigute? Dufatanya-fatizo ibikoresho fatizo hamwe ninganda eshatu zemewe, dukora isesengura rya buri gihembwe kubushyuhe bwinjira, kandi tugakomeza ububiko bwibanze bwifashishwa bwerekana ibipimo bihwanye na karubone hamwe nibipimo byerekana imashini. Mugihe OEM yu Burayi yari ikeneye ibice 120 byumuvuduko wicyuma utagira umuyonga ufite ≤0.02 mm kwihanganira imyanya ku byambu bitandatu bifatanye, twakoresheje aya makuru kugirango duhitemo variant ya karubone nkeya 17-4PH irimo ibintu byiza bya sulferi - guca ibikoresho byambara 40% kandi bifata GD&T bikabije kuruta ibyo byari byemewe mbere.
Gutanga Byukuri, Ntabwo Amatariki Yerekana Imbonerahamwe
"Gutanga ku gihe" ntacyo bivuze niba ibice 10 byambere binaniwe kwipimisha imikorere. Igenamigambi ryacu ry'umusaruro rihuza amarembo meza - ntabwo ari intambwe gusa. Buri cyegeranyo kinyura kuri bariyeri enye: gushushanya kwemeza (GD&T feasibility), gusohora ibikoresho (nimero yubushyuhe bwinjiye), mugikorwa cya CMM scan (nyuma yo gukora imashini itoroshye), no kugenzura kwa nyuma (ibipimo + bikora + bigaragara). Tugumana imibare yuzuye ya digitale: niba umukiriya ashyize ahagaragara ikibazo, dukuramo verisiyo nyayo ya gahunda ya CNC, ubushyuhe bwo kuvura, hamwe nindangamuntu yabakoresha muminota 90.
Iyi disipuline ituma dushyigikira prototyping yihuse - gutanga inteko zikoreshejwe-zashizweho muminsi 18 yakazi-hamwe nogukora neza-hagati. Kubijyanye na hydraulic sisitemu yo muri Amerika ya ruguru, dufite ububiko bwumutekano wububiko busanzwe bwa silinderi, kugabanya igihe cyo kuyobora kuva ibyumweru 12 kugeza ibyumweru 3 tutabangamiye ibyemezo bifatika.
Guhitamo uruganda rukora ibyuma ntabwo ari ugushaka amagambo yo hasi-ni ugukuraho impinduka zitera kunanirwa kumurima. Nukumenya ko cobalt alloy plug yawe itazacika munsi yubushyuhe bwumuriro kuko umwanya wamaboko ya dendrite wapimwe kandi ukagenzurwa. Irimo kwakira fondasiyo ya pompe ifite ubuso burangije Ra ≤0.8 µm-sibyo kuko bisa neza, ariko kuberako isura yoroshye itinda isuri ya cavitation na 3.2x muri serivise yamazi. Nibisanzwe QINGDAO QIANGSENYUAN TECHNOLOGY ihura-ntabwo rimwe na rimwe, ariko kuri gahunda. Mugihe uburinganire buringaniye hamwe nuburinganire bwimiterere bidashobora kumvikana, tangira na metallurgie ushobora gukurikirana, inzira ushobora kwemeza, nibisubizo ushobora kwerekana.
