Igikorwa cya satelite 12 gisaba ibirenze guta cyangwa gutunganya - bisaba disipuline ya metallurgjique, ibipimo bifatika, hamwe nibikorwa byakozwe neza. Iyo hydraulic pump nozzles yananiwe kuri bar 300, mugihe inzu ya piston yambara nyuma yamasaha 8000 yo gukora, cyangwa mugihe intebe za valve zangirika munsi yimyanda itagaragara, intandaro ntikunze kuba igishushanyo mbonera - ni uguhuza ibintu, kugenzura akarere gaterwa nubushyuhe, hamwe nuburinganire bwa microstructural. Aho niho uruganda rwukuri rwa Stellite 12 rwitandukanya nubusanzwe-intego-shingiro.
Kuki Satelite 12 Atari Iyindi "Ikomeye"
Icyogajuru 12 (AMS 5387) ntabwo cyatoranijwe kubera gukomera wenyine. Agaciro kayo kari mu mikoranire ya materix ya cobalt-chromium-karubone, yashyizwemo uduce duto twa karbide ya tungsten, hamwe n’imiterere ya eutectic - itanga imbaraga zo guhangana na galling, isuri ya cavitation, hamwe na okiside yubushyuhe bukabije bugera kuri 500 ° C. Ariko iyo mikorere igaragara gusa mugihe igipimo cyo gukomera, gutandukanya interdendritic, hamwe namateka yubushyuhe nyuma yubushakashatsi bukoreshwa neza. Twabonye ibice byanze kubera gutandukana kwimiti-ariko kubera ko igipimo cyo gukonjesha cyaho cyashizeho uturere twa chromium twagabanutse hafi yinkuta zububiko. Niyo mpamvu uruganda rwacu rwa Stellite 12 rukoresha imirongo yitanura yabugenewe hamwe nubushyuhe bwa ceramic yabanje gushyuha, mugihe nyacyo cya thermocouple igizwe nibice bikomeye, hamwe na microhardness itegekwa gushushanya ibice-bitari ugusoma gusa.
Kuva Pour to Precision: Ibyiza byo Kwishyira hamwe
Abatanga ibicuruzwa benshi batanga hanze cyangwa gukina. Uruganda rwa Stellite 12 rwubatswe kubutumwa bukomeye-ntanubwo. Ku kigo cyacu cya Qingdao, ingobyi ya cobalt yinjira mu muryango umwe - kandi yarangije gucomeka pompe ya AMS 5387, intebe ya valve, cyangwa imashini ya shitingi ya winch isohoka mu rindi. Ibi bivanaho icyuho cyimbere: nta gutumanaho nabi kuri windows itunganya ubushyuhe, nta gutembera kurwego hagati yimishinga nububiko bwimashini, nta gutandukanya gukurikiranwa hagati yicyuma gishonga na raporo ya nyuma ya CMM. By'umwihariko, dufite igenzura ryuzuye mubyiciro bitatu bitaganirwaho:
- Igenzurwa rya Solidification Casting: Ingero zishoramari zabanje gutekwa kugeza kuri 1,100 ° C; gusuka ubushyuhe bufashwe muri ± 5 ° C; Icyerekezo cyo gukomera gishyirwa mubikorwa hakoreshejwe plaque munsi ya zone yambaye cyane
- Imashini Yoroheje: Gukata gukabije byakozwe mbere yo gukemura annealing; kurangiza passes zakozwe gusa nyuma yo kugabanuka kumaguru kuri 950 ° C / 4hr / ikirere cya argon
- Ubuso bukora neza.
Ibi ntabwo ari theoretical. Igikoresho kimwe cya peteroli yo muri Amerika ya ruguru OEM yagabanije gusimbuza valve idateganijwe ku gipimo cya 63% nyuma yo kuva mu nzego zinyuranye zitanga isoko kugeza ku isoko imwe rukumbi ya Stellite 12.
Ibyo abakiriya babaza mubyukuri-Kandi ibyo batavuga mu ijwi riranguruye
“Urashobora guhuza igice cyacu kiriho?” Yego - niba igishushanyo cyawe kirimo GD&T guhamagarwa, ntabwo ari ibipimo gusa. Ariko icyo bashaka kuvuga mubyukuri ni: * Ibi bizahuza utabanje guhindura amazu? Bizashyirwaho kashe mugitutu cyo gutangira? Bizarokoka amezi 12 muri serivisi ya gaz isharira? * Ibyo bibazo bisubizwa kera mbere yo gukata bwa mbere. Ba injeniyeri bacu mubisanzwe ibendera rishobora kwibasirwa hakiri kare: kwihanganira mm 0,05 kumurambararo wa mm 120 ya santimetero 12 ntago bidashoboka-ntibishobora guhagarara keretse tugaragaje uburebure buke bwurukuta, kugabanya igipimo kinini cyo guhindura ibice, no gutegeka ubugenzuzi bwa ultrasonic. Ntabwo tugurisha ibice. Turatanga ubushake bwo gukora.
Bamwe bashobora kuvuga ko ibishishwa bya cobalt bitanga ibihe byihuse byo kuyobora. Ariko, idirishya rya Stellite 12 rifunguye risobanura "byihuse" akenshi bingana "gukora cyane." Twakurikiranye 41% hejuru yumusaruro wambere-pass kuri geometrike igoye mugihe abakiriya badusabye mugihe cyo guhagarika igishushanyo-ntabwo kugura icyiciro.
Traceability Urashobora Kugenzura-Ntabwo ari Ikirego gusa
Buri kintu cyose cyitwa Stellite 12 gitwara QR yanditseho ikirango gihuza impanga zayo za digitale: gushonga ibiti (umubare wubushyuhe, isesengura rya ecran), raporo yo gukina (indangamuntu, gukonjesha gukata ifoto), imashini yerekana (verisiyo ya porogaramu ya CNC, ibikoresho byubuzima), hamwe namakuru yanyuma yo kugenzura (ibicu bya CMM, ibibanza bigoye). Nta ncamake. Nta mpuzandengo. Umubare muto - kubera ko kurwanya ruswa biterwa nibirimo chromium hejuru, ntabwo biri murugero rwinshi. Tugumana ibisobanuro byuzuye mumyaka 15, kubisabwa API Q1 na ISO 9001: 2015. Niba umukiriya avuga kwambara imburagihe, dukurura ubufindo nyabwo, twigana uburyo bwo kunanirwa mugupima kwipimisha, kandi tugatanga isesengura-ntandaro-ntabwo ari urwitwazo.
Urebye imbere, uruganda rwacu rwa Stellite 12 rurimo kwagura AMS 5387 / T800 ya Hybrid casting-mashini ubushobozi bwo guhuza inzira-ikuraho ingingo zisudira mumashanyarazi menshi. Ntabwo ari ukubera ko ari agashya, ariko kubera ko amakuru yo mu murima yerekana 78% yamenetse aturuka kubintu bitandukanye-byuma. Ngiyo itandukaniro riri hagati yo gukora Stellite ibice 12-no gukemura ibibazo bya Stellite 12.
