Xa iinjineli zicacisa i-cobalt-nickel alloy components for hydraulic pump housings okanye i-high-pressure valve body, azikho nje iindawo zoku-odola-zikhusela ixesha lokuphumla kwenkqubo, imida yokhuseleko kunye nobomi benkonzo yexesha elide. Idimensional drift enye kwi AMS 5387 cobalt alloy plug inokubangela ukusilela kwe-cascade kulawulo lweoyile. Ukungahambelani kwe-microstructural kwi-T800-based winch center shaft roller inokukhawuleza ukunxiba phantsi komthwalo we-cyclic-indleko yamawaka kwixesha elingacwangciswanga. Kungenxa yoko le nto ukhetho ialloyi components factory ayikho malunga nexabiso ngekhilogram. Imalunga nokuphendula nge-metallurgical, ukuqeqeshwa kwenkqubo, kunye nentsebenziswano yobunjineli.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza apho inzululwazi yezinto eziphathekayo idibana nenyani yoomatshini. Siye sabona abathengi bebuya bevela kuphicotho-zincwadi oluthathu lwababoneleli-kuphela ukufumanisa ukuba enye indawo ayinakulandeleka kwinqanaba le-batch lokuphoswa kwe-cobalt ephethwe ngubushushu, enye iswele ukuqinisekiswa kweCMM kwiipaseji zokuhamba kwangaphakathi, kunye nesithathu esisetyenzisiweyo kwi-GD&T callouts ngaphandle kokuvavanywa kokunyamezelana kokusebenza. Kwiziko lethu elithobela i-ISO eQingdao, yonke inxalenye ye-AMS 5387 iphethe isiqinisekiso esipheleleyo semathiriyeli, iilogi zembali eshushu, kunye neengxelo zejometri ezilungelelanisiweyo-kungekhona njengezongezo, kodwa njengezinto ezihanjiswayo. Sisebenza ngoomatshini, siphosa, kwaye sigqibezela ngaphakathi endlwini kuba uzinzo lwe-dimensional luqala ngolawulo lwe-microstructure-kwaye awukwazi ukuyikhupha loo nto.
Ubuchule obuthathu bohlula ulwenziwo lwealloyi ethembekileyo kwimveliso yesinyithi. Eyokuqala: ukuphumelela kobunzima bomatshini we-superalloys. Iialloyi ze-cobalt-nickel ezifana ne-T800 kunye ne-AMS 5387 zifuna iindlela zesixhobo ezikhethekileyo, ukuhanjiswa okupholisayo okulawulwayo, kunye nokulungiswa okumanziswe kukungcangcazela. Iivenkile eziqhelekileyo ze-CNC zihlala zinciphisa amazinga okutya nge-40% ukuphepha ukuchithwa kwesixhobo-ukuncama ingqibelelo yomhlaba kunye nexesha lokujikeleza. Sisebenzisa amabakala e-carbide ahambelana nezinga lokuqina komsebenzi we-cobalt, ukudibanisa ixesha langempela lokubeka iliso lomthwalo we-spindle, kunye nokuqinisekisa iiparitha zokusika ngokuchasene nokusebenza kwenxalenye yangempela-kungekhona nje imilinganiselo yenqaku lokuqala. Okwesibini: i-machining-machining synergy. Iziseko zempompo yentsimbi yesanti-i-sand-cast zifumana i-rough-machined phambi kokunciphisa uxinzelelo; Imilomo ye-cobalt yotyalo-mali ifumana unyango lwe-HIP *phambi* kokusila kwe-ID yokugqibela. Olu landelelwano lunqanda ukugqwethwa koxinzelelo olushiyekileyo-into yeevenkile zeprototype zihlala zingahoywa de iindawo zesibini zingaphumeleli kuvavanyo loxinzelelo. Okwesithathu: ukuhlolwa kokusebenza, kungekhona nje ukujonga ukuthotyelwa. Sivavanya i-piston pump cylinder housings kwi-1.5 × yoxinzelelo olulinganisiweyo kunye nokufumanisa ukuvuza kwe-helium-kungekhona nje ukuqinisekisa ubukhulu bodonga. Siqinisekisa ii-roller ze-shaft ze-T800 ezingekho mgangathweni phantsi kwe-torsional yokulayishwa okufanisiweyo, ukulinganisa ukuphambuka kwiindawo ezinqamlekileyo ezinqamlezileyo usebenzisa imephu ye-optical strain mapping.
Abanye banokuthi ukufunwa kwehlabathi kuthetha ukwamkela urhwebo: amaxesha amade, uxwebhu olungangqinelaniyo, okanye inkxaso yobunjineli elinganiselweyo. Kodwa amava ethu abonisa okwahlukileyo koko. I-OEM ye-hydraulics yaseYurophu yayidinga i-valve ye-12 yoxinzelelo kwiintsuku ze-22 zokusebenza-kuquka ukuhlaziywa koyilo, ukuthengwa kwezinto eziphathekayo, ukuphosa, unyango lobushushu, i-axis machining emihlanu, kunye ne-ASME B16.34 hydrotesting. Sihambise ngeshedyuli ngenxa yokuba siqinisekisa ngokudibeneyo imizobo ngexesha le-RFQ—ukufakela iflegi ye-GD&T ingquzulwano kwindawo yokutywina ngaphambi kokukhutshwa komngundo, ukulungisa ii-engile eziyidrafti zeempawu zesanti ngaphandle kokubeka esichengeni ukuhamba kwejometri, kunye nokuqinisekisa iimfuno zokugqitywa komphezulu zihambelana neendawo zokunxiba ezisebenzayo. Akukho "loop yokusebenza kwakhona." Hayi "besicinga ukuba uthetha..." imizuzu. Ulindelo olulungelelanisiweyo, lubhalwe kuyo yonke i-handoff.
Ukujonga phambili, ukwenziwa kwealloyi ngokuchanekileyo kuya kufuna ukudityaniswa okungqongqo phakathi kwemodeli yamawele edijithali kunye nolawulo lwenkqubo yomzimba. Sandisa i-R&D yethu ibe yi-hybrid casting-machining workflows-sifakela izinzwa zoxinzelelo kwiimolds zotyalo-mali ukuqikelela ukonakala kwasemva kobushushu, emva koko sihlawule ngokuzenzekelayo iindlela zeCNC. Sikwasongeza i-EN 10204 3.2 amandla okuqinisekisa kunye nentsebenziswano enzulu kunye nababoneleli be-cobalt ukwenza imephu yeziphumo zokuziinkozo kubomi bokudinwa kumacandelo epompo ajikelezayo. Iinjineli ezichaza iinxalenye eziphezulu zealloyi namhlanje: buza eyakho ialloyi components factory indlela abalanda ngayo i-cobalt ingot enye ukusuka kwisatifikethi sokusila ukuya kumbhobho ogqityiweyo. Buza ukuba baqinisekisa njani ukuba ukunyamezela kwe-0.015 mm kwisitulo esifakwe kwi-tapered kubanjwe *phantsi komthwalo we-thermal*, kungekhona nje kwiqondo lokushisa. Buza ukuba kwenzeka ntoni xa umzobo wakho ufuna i-“Ra 0.4 µm”—kwaye ingaba inkqubo yabo yokugqiba ihambisa ubunzulu bentlambo encinci, hayi nje uburhabaxa obuphakathi. Iimpendulo zityhila ngaphezu kobuchule. Zityhila ukuzibophelela. Ndwendwela https://www.tsingtaocnc.com ngeenkcukacha zobugcisa, isishwankathelo sokuthobela imathiriyeli, kunye nezifundo zelizwe lokwenyani kulo lonke ulwelo lwamanzi, i-oyile negesi, kunye nokusetyenziswa kwemoto enzima.
