Xa usiva 'amacandelo ezixhobo zokuvelisa igalvanizing', abantu abaninzi ngokukhawuleza bacinga ngeketile yokugalela okanye isakhiwo sokuhlambela ngokwaso. Nantso inxalenye ecacileyo. Kodwa kumava am, umceli mngeni wangempela, kwaye apho imali ichithwa ekugcinweni nasekunciphiseni ixesha, ilele kumacandelo ancedisayo. Izinto ezishukumayo, eziphakamisayo, ezibambayo, nezihlala zintywila kuloo zinki ityhidiweyo. Ndithetha ngayo amacandelo ezixhobo zokuvelisa igalvanizing njengeebhaskithi ze-centrifuge, iijigi kunye ne-fixtures, amakhonkco amakhonkco abahambisi, kunye nezakhelo zenkxaso ezibonakala zilula. Ingcamango ephosakeleyo kukuba nayiphi na intsimbi enzima eyenziwe ngentsimbi iya kwenza. Ayinakwenzeka. Akunjalo ukuba ufuna ukuba ihlale ngaphezulu kwexesha lonyaka ngaphandle kokujija, ukuqhekeka, okanye ukuphuhlisa inkunkuma eyonakalisa isiphelo sakho.
I-Conundrum yezinto eziphathekayo: Ayisiyonto nje yokutyeba
Kwangoko, safumanisa ukuba intsimbi engqindilili ilingana nobomi obude. Ke siza kucacisa i-1-intshi yepleyiti yebhaskithi okanye ingalo yejig. Isiphumo? Uxinzelelo olukhulu lobushushu. Elo candelo lishinyeneyo lifudumeza kancinci kancinci kuneendawo ezibhityileyo elidityaniswe kuzo, lidala uxinzelelo lwangaphakathi oluphambeneyo ngexesha lomjikelo wokuntywiliselwa. Sabona iiwelds ziqhekeka kwizinto ezintsha kraca kwiiveki nje ezimbalwa. Ukusilela akubanga ngumhlwa ekuqaleni; yayikungaphumeleli koomatshini kumothuko wobushushu. Leyo yingongoma ebalulekileyo edla ngokuphoswa kwiispekthi. Akunjalo nje ukuxhathisa ukuhlaselwa kwe-zinc; iyasinda kwibhayisekile eshushu ukusuka kwi-ambient ukuya kuma-450°C, ngokuphindaphindiweyo, imini nemini.
Apha kulapho ibakala lemathiriyeli lingaxoxiswana. Intsimbi endala ye-Q235 okanye i-A36 yentsimbi yiresiphi yokutshintshwa rhoqo. Ufudukela kummandla weentsimbi ezikwazi ukumelana nobushushu. Sineziphumo ezindilisekileyo ngento enje nge-316L engenanto yokulungiswa okuthile okungathwali mthwalo omkhulu, kodwa inexabiso kwaye isenokubandezeleka kukungena kwe-zinc kwimida yengqolowa ngokuhamba kwexesha. Ngobunzima obunzima, amacandelo athwele umthwalo-cinga iingalo ezibamba i-5-ton beam ngexesha lokugcoba-ujonge kwii-alloys ezikhethekileyo. Le yindawo apho abasunguli abanamava athile bongeza ixabiso lokwenyani.
Ndikhumbula iprojekthi apho sasifuna iseti yesiko amacandelo ezixhobo zokuvelisa igalvanizing: Uluhlu lweentloko ezibambekayo ezintsonkothileyo zokwenziwa ngendlela engaqhelekanga. Ukuzicutha kwi-billet eqinileyo kwakubiza kakhulu. Siguqukele kwingcali yotyalo-mali, iQingdao Qiangsenyuan Technology Co., Ltd. (QSY). Imvelaphi yabo kwi-shell mold kunye nokufakwa kotyalo-mali kwizicelo zemizi-mveliso yayingundoqo. Singacacisa i-alloy yensimbi enganyangekiyo ekushiseni, kwaye inokuvelisa iimilo eziyinkimbinkimbi, ezinamandla aphezulu kunye neenkcukacha ezikufutshane, ukunciphisa umatshini we-CNC obizayo ofunekayo emva koko. Ukutsiba okuzinzileyo kwiinguqulelo zethu ezenziwe ngaphambili bekubalulekile. Igxininise ukuba ezi ndawo zibalulekileyo zokunxiba, inkqubo yokuvelisa ayinakwahlulwa kukhetho lwezinto eziphathekayo.
Uyilo loKugalela, hayi nje uKusebenza
Awunako ukuyila nje icandelo elisebenza ngoomatshini kwaye uliphose emgceni. Ukugalela kuyalela imithetho yoyilo. Ukuthuthwa kwamanzi nguthixo. Nayiphi na ipokotho, nawuphi na umngxuma oyimfama, nawuphi na umphezulu othe tyaba apho i-zinc etyhidiweyo inokudityaniswa khona iya kuqina kwaye ibangele iphupha elibi. Sifunde oku ngendlela enzima ngoyilo lwangaphambili lwebhaskithi yecentrifuge. I-weld seams kwi-hub yangaphakathi yenza iileji ezincinci. I-Zinc eyakhelwe apho, yaphosa ibhasikidi kwi-RPM ephezulu, kwaye yaphantse yashukumisa yonke iyunithi yesipinari. Ulungiso lwalungelotshintsho olubonakalayo; yayiluyilo ngokutsha ukuqinisekisa ukuba yonke imiphezulu ibekwe engile ukuze iphele.
Enye ingongoma efihlakeleyo: ukukhuselwa kwentambo. Awunakuba neentambo eziveziweyo kwiibholiti ezisetyenziswa kwizilungiso. I-zinc iya kubadibanisa ngokuqinileyo. Sisebenzisa imingxuma egrunjiweyo kunye neteyipu enemisonto erhabaxa, kwaye emva koko siyikhusele nge-high-temperature anti-spatter compounds ngexesha lenkqubo, okanye kungcono, ukuyila imfuno yokudityaniswa kwentambo kwindawo eshushu ngokupheleleyo. Zezi nkcukacha zincinci ezisebenzayo ezahlula icandelo lebhodi yomzobo kwelinye elisinda kumgangatho wevenkile.
Umgangatho we-weld ngomnye umbulali othuleyo. I-porous weld, i-undercut, i-stress riser evela kwikona elibukhali-ezi ziindawo zokuqalisa zokuqhekeka kwindawo ye-galvanizing. Ibhayisekile ye-thermal isebenza njengovavanyo oluqhubekayo lokukhathala. Ngoku sinyanzelisa iiwelds zokungena ngokupheleleyo, iicontours zomhlaba ezigudileyo, kunye noxinzelelo lwasemva kweweld kuxinzelelo olubalulekileyo. amacandelo ezixhobo zokuvelisa igalvanizing. Yongeza iindleko ngaphambili kodwa igcina ngokuphindwe kalishumi kwixesha lokuphumla elingacwangciswanga kamva.
I-CNC Machining Link: Ukuchaneka apho ibala khona
Oku kunokubonakala kuchasene. Kutheni uchitha kumatshini ochanekileyo wento ehlanjwa ngesinyithi esinyibilikisiweyo? Impendulo ikwi-interfaces. Thatha idyokhwe yokuphakamisa edibanisa kwi-automated hoist. Imingxuma yepini idinga ukulungelelaniswa ngokugqibeleleyo kunye nobukhulu, kunye nokugqitywa kwendawo ethile, ukuthintela ukugqoka ngokukhawuleza kwizikhonkwane. Ukuba zisikwe ngokurhabaxa, ufumana i-slop, ukulayisha okungalinganiyo, kunye nokusilela kwangaphambi kwexesha. Kulapho iqabane elinamandla anamandla e-CNC, kwakhona njenge-QSY, liba lifanelekileyo. Banokuthatha isamente okanye icandelo elibunjiweyo kwaye bashicilele iindawo ezibaluleke kakhulu zokukhwelana, imingxuma ebolileyo, kunye neentambo zokunyamezelana. Oku kuqinisekisa ukuba icandelo lidibanisa ngokungenamthungo kumgca wemveliso, lisebenza kakuhle, kwaye alibi likhonkco elibuthathaka elibangela ukumiswa.
Ikwamalunga nokulungisa nokuhlaziya. I-cast eyenziwe kakuhle okanye icandelo elibunjiweyo, nasemva kweminyaka kwi-kettle, ihlala inesiseko esaneleyo esisele. Endaweni yokuyikrazula, unomatshini wokukhupha umaleko womgangatho owonakalisiweyo kunye ne-zinc-iron alloy layer, uyibuyisele kwindawo efana ne-dimensional spec. Oku kufuna ukuqonda imeko yezinto eziphathekayo kunye neeparitha ze-machining zokusingatha iindawo ezilukhuni zomhlaba. Yinkqubo ezinzileyo ekufuneka izityalo ezininzi zamkele.
Iindlela zokusilela kunye neNyaniso yoLondolozo
Masibe rhabaxa: yonke into ekumgca wokugqabhuka iyasilela ekugqibeleni. Injongo kukwandisa umjikelo kunye nokwenza ukusilela kuqikelelwe. Eyona ndlela ixhaphakileyo yamacandelo olwakhiwo kukugqwetheka. Umqadi omde wenkxaso, nokuba usuka kwizinto ezilungileyo, uya kuthi chu kwaye uhambe phantsi kobunzima bawo kwiqondo lobushushu. Ubeka esweni oku ngokujonga rhoqo ukulungelelaniswa kwelaser. Ukungaphumeleli ngesiquphe kudla ngokuba kukuqhekeka okunokonakala okuvela kwintanda esasazeke ukusuka kwisiphene se weld okanye kuyilo loxinzelelo loxinzelelo.
Sizamile iingubo ze-ceramic kwezinye izinto kanye, sicinga ukuba ziya kuthintela ukunamathela kwe-zinc. Isebenze imijikelo embalwa, kodwa nayiphi na i-chip okanye indawo yempembelelo yaba yindawo ekugxilwe kuyo ukuba i-zinc ihlasele isiseko sentsimbi, kwaye yayiza kuphakamisa yonke into yokugquma ngamashiti. Kwakubumdaka ukucoca. Ngamanye amaxesha izisombululo ezilula, eziqinisekisiweyo zezona zingcono: imathiriyeli efanelekileyo, uyilo olukrelekrele, kunye nokuyila okuqinileyo.
Isicwangciso soluhlu lwempahla yinxalenye yenxaki. Ngobuthunywa-obalulekileyo amacandelo ezixhobo zokuvelisa igalvanizing-njengekhonkco eliphambili lomqhubi okanye i-jigs yesiko elithile kwimveliso yakho ephezulu-udinga i-spare kwi-shelf. Ixesha elikhokelayo lokutshintshwa komgangatho, ngakumbi ukuba kubandakanya ukwenza ipateni yokuphosa, ingaba ziiveki ezi-8-12. Elo asiloxesha lokuphumla nawuphi na umphathi wemveliso angenza isisu. Ukwakha ubudlelwane kunye nomthengisi othembekileyo owuqondayo umxholo wakho wokusebenza kubalulekile ekulawuleni lo mngcipheko.
Ukujonga iNkqubo iyonke
Awunakuwenza ngcono amalungu ngokwawo. Ukusebenza kwejig kuboshwe kwinkqubo yokuguqa kwangaphambili. Ukomisa okungonelanga kunokukhokelela ekubanjweni kwe-asidi, okubangela ukuphendulwa kobundlobongela kwi-interface ye-zinc, ukutshiza kunye nokonakalisa i-jig kunye nomsebenzi. Ke, uyilo lwecandelo lakho kufuneka luphendule ngalo lonke inqanaba lonyango lwangaphambili lweekhemikhali.
Ekugqibeleni, kukho into yomntu. Abasebenzi abasebenza emgceni bayawazi ama-quirks. Bayazi ukuba yeyiphi into eqala ukuncamathela, yeyiphi ingobozi enokushukuma kancinci. Ukubabandakanya kuluhlu lwengxelo kuyilo lwecandelo kunye novavanyo lomthengisi kubaluleke kakhulu. Baza kukhomba umgca obukhali onqumla iiglavu zabo okanye umqheba onzima ukubamba ngekhonkco. Uyilo olulula nolukhuselekileyo ukulusebenzisa luya kusetyenziswa ngokuchanekileyo, lona ngokwalo lwandisa ubomi becandelo.
Ekugqibeleni, ukucacisa kunye nokufumana amacandelo entambo yokugalela ehlala ixesha elide luqeqesho oluxubileyo. Ihlala ekudibaneni kwesinyithi, uyilo lomatshini, ubunjineli be-thermal, kunye nolwazi olusebenzayo lweworkshop. Imalunga nokuhamba ngaphaya kwengqondo yentengiso kunye nokuphatha la malungu njengezinto ezikhethekileyo, ezinxitywayo eziphezulu ezizizo ngokwenene. Iqabane elifanelekileyo lokwenziwa kwemveliso, elinika i-spectrum epheleleyo ukusuka ekukhethweni kwe-alloy kunye nokuphosa kwi-machining echanekileyo-njengeenkonzo ezichazwe yi-Qingdao Qiangsenyuan Technology Co., Ltd. kwi-portal yabo ethi https://www.tsingtaocnc.com-ayingomthengisi nje; zilulwandiso lweqela lakho logcino kunye nelobunjineli, kubalulekile ukugcina i-zinc ihamba kunye nomgca ushukumayo.
