
Iyo abajenjeri bagaragaje ibice bya cobalt-nikel bivangwa na pompe ya hydraulic cyangwa valve yumuvuduko ukabije, ntabwo bagura ibice gusa - baba bafite igihe cyigihe cya sisitemu, umutekano muke, hamwe no kugenzura ibiciro byigihe kirekire. Gutembera kumurongo umwe mumazu ya pompe ya AMS 5387 birashobora gutera kunanirwa gukabije: kumeneka kashe kuri 3000 psi, kwambara imburagihe muri bore ya piston, guhagarika bidateganijwe muri skide ya peteroli yo hanze. Niyo mpamvu gushakira ukuri uruganda rukora ibice—Umuntu ushoboye metallurgie * na * gutunganya - ntabwo ari ugutera cyangwa gusya gusa - ntibishobora kuganirwaho.
Twabonye imishinga myinshi ihagarara mugihe abatanga isoko bafata amavuta ya T800 ya cobalt nk "ikindi cyuma kitagira umwanda." Ntabwo aribyo. Amashanyarazi yacyo ni 1/5 cya 316. Igipimo cyacyo cyo gukomera cyiyongera nyuma yo gukuraho 15%. Ibikoresho bisanzwe byinjizwamo; kuvura ubushyuhe busanzwe bigoreka guhamagarwa kwa GD&T. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Cobalt-nikel ntabwo ari icyiciro cyibintu-ni inzitizi yimikorere twe injeniyeri hirya no hino. Itsinda ryabo risanzwe rihindura igipimo cyibiryo hagati yimashini ishingiye kubihe nyabyo-kwambara-ibitekerezo bivuye mubikorwa byo kugenzura. Bashyushya ubushyuhe kugeza kuri 220 ° C mbere yo gusuka AMS 5387-bagabanya micro-shrinkage 40% ugereranije no guta ibidukikije. Ubu ntabwo ari ubumenyi bwubumenyi. Ni itandukaniro riri hagati ya nozzle irokoka amezi 18 muri serivise ya gaz-kandi ikananirwa ukwezi kwa gatandatu.
Abacuruzi benshi batanga outsing, gutunganya, cyangwa kurangiza. Ibyo birema amaboko atatu, icyuho cyikurikiranwa, hamwe nuburyo butatu bwo gutembera. QINGDAO QIANGSENYUAN ikorera munsi yinzu imwe: gushora imari ya cobalt nozzles ihita igana kuri sitasiyo 5-ya CNC ya sitasiyo ya bore, hanyuma ikajya mu ziko ryifashishwa n’ubushyuhe bwavuwe buri munsi na NIST-ishobora gukurikiranwa nubushyuhe. Nta mucuruzi wo hanze wongeye gukora raporo ya CMM. Nta cyiciro gisohoka nta cyemezo cyuzuye cyuzuye - kugeza kuri raporo y'ibizamini (MTR) byanditswe kuri buri ID ID. Mugihe umukiriya wiburayi yasabye ± 0.005 mm kuzenguruka inzu ya silinderi ya pisitori ya 320-mm ya diametre, itsinda ntabwo ryasabye kureka gutandukana. Bahinduye uruziga rwo kugabanya ibibazo, bongeraho inzira ya kabiri itajegajega yinjizamo ceramic, kandi bafata icyerekezo - ku ngingo ya mbere.
“Custom” akenshi bisobanura “gushushanya bitari bisanzwe.” Kuri iyi uruganda rukora ibice, bivuze gukemura imikorere mbere. Kubinyabiziga byububiko bwa winch center shaft roller, umukiriya yerekanye ubukana-ariko ntabwo arikibazo cyo kwikuramo ibisigisigi. Iri tsinda ryakoresheje amashusho ya FEA, risaba kurasa nyuma yo gutunganywa, kandi ryemeza ko umunaniro wongerewe igihe cya 2,3x hamwe n’icyitegererezo kitavuwe. Kumashanyarazi ya cobalt akoreshwa mumashanyarazi ya subsea, basimbuye Ra 0.8 µm isanzwe hamwe na Ra 0.2 µm - bigabanya ibyago byo gutangiza chloride 70% mugupimisha ASTM G48. Ibi ntabwo ari inyongera. Batetse muri cote, PPAP, na protocole yanyuma yo kugenzura.
Igihe cyambere cyo gusezerana ntacyo bivuze niba ibyoherejwe bwa mbere bigeze hamwe na MTR zidahuye cyangwa gusana ibyuma bidafite ibyangombwa. QINGDAO QIANGSENYUAN ikoresha igenamigambi ribyara umusaruro - ntabwo ari imbaho za kanban gusa, ahubwo gahunda zingirakamaro zijyanye nibikoresho fatizo biboneka. Mugihe umukiriya wumunyamerika ya ruguru yari akeneye indangagaciro 42 zumuvuduko mubyumweru 11 kugirango uruganda ruhindurwe, itsinda ryafungiye muri cobalt-nikel ingot itangwa * mbere * yo gusubiramo - hanyuma ikurikirana ikurikirana, imashini itoroshye, kuvura ubushyuhe, no kurangiza kunyura kumurimo wasanganywe kugirango wirinde gutinda kumurongo. Igice cyose cyatwaye ibisobanuro byuzuye: gushonga nimero, ID itanura, umuyobozi wa CMM, ndetse na kode ya batch ikonje. Nta na kimwe kidasanzwe. Oya "uyu arafunze bihagije."
Kubutumwa bukomeye bwibikoresho, kwizerwa ntabwo ari isoko ryo kwamamaza-ni ibisubizo byuzuye bya disipuline ya metallurgjique, kugenzura inzira ihuriweho, no kwihanganira zeru kubidasobanutse neza. Niba umushinga wawe utaha urimo AMS 5387, T800, cyangwa igikoresho icyo aricyo cyose cyanone aho kunanirwa atari amahitamo, tangira numufatanyabikorwa ibisobanuro bya "gakondo" bitangirana nimyitwarire yibintu-bikarangirana na sisitemu yawe ikora, mumutekano, kuri gahunda. Ngiyo igipimo cyukuri uruganda rukora ibice.