Iyo ba injeniyeri bagaragaje Gucura ibyuma kuri hydraulic manifolds, amazu ya pompe, cyangwa shitingi ya sisitemu ya winch, ntabwo batumiza ibyuma gusa - bafunga mumitekerereze ihamye, guhuza microstructural, hamwe no kurwanya umunaniro muremure kumatutu yisi. Twabonye imishinga myinshi ihagaze kubera ko hanze ya tekinike yataye igihe cyo gutunganya bwa nyuma, cyangwa ikizamini cya hydrostatike cyananiranye kubera kugabanuka kutamenyekanye. Niyo mpamvu ibice byinganda bisobanutse bisaba ibirenze ubushobozi bwo gushinga-bisaba disipuline ihuriweho na metallurgjiya, guhuza ibitekerezo byihuse, no kwihanganira zeru kubitandukanye.
Kuki "Custom" Gukora Ibyuma Ntabwo Bireba Imiterere-Byerekeye Imyitwarire ya Sisitemu
Icyuma ntabwo ari ikintu kimwe. Icyuma kijimye (ASTM A48 Icyiciro cya 30B), icyuma cyangiza (ASTM A), hamwe nicyuma cyimyanda (ADI) bitwara muburyo butandukanye mugihe cyamagare yubushyuhe, kwambara nabi, cyangwa gupakira cyclic. Inzu ya pisitori ya piston igomba kurwanya micro-gucika kuri bar 350 mugihe ikomeza kuzenguruka muri mm 0.015 mm nyuma yo kuvura ubushyuhe. Winch center shaft roller ikenera ubukana bwo hejuru ≥55 HRC * na * ubukana bwibanze bwingufu za 15 ft · lb - ntabwo ari ibintu bibiri bitandukanye, ahubwo nibisabwa kimwe.
Dukunze guhura nigishushanyo cyerekana "guta ibyuma" nta ntera, imbaraga zingana, cyangwa igenzura rya morfologiya. Izo mbaraga zidasobanutse zikora imirimo ihenze: twakuyeho ibyiciro bitatu byimibiri ya valve kubera ko microstructure ya as-cast yabuze ikwirakwizwa rya Type A risabwa-ryagenzuwe gusa nyuma yicyuma cyangiza. Gucuranga ibyuma bitangirana no gutoranya ibintu bihujwe neza nuburyo bwo gukora, ntabwo ari numero ya catalog.
Uburyo bwacu butangirira ku irembo: ibikoresho fatizo byemejwe nababigenzuye bagenzuwe, ubushyuhe bwuzuye bushoboka hakoreshejwe kode ya lazeri, hamwe na pre-pour spectrographic analyse yibintu bisigaye nka Ti, Pb, cyangwa Sb - bizwiho gutesha agaciro imashini no gutembera mubyuma byangiza. Nta bitekerezo. Nta bigufi.
Aho Gutera Umusenyi Bihura na CNC Ukuri-Nimpamvu Impamvu Yihuza Byingenzi
Kunanirwa kwinshi mubice byumuvuduko ukabije wibyuma ntibibaho murwego rwo gukina - ahubwo bibaho hagati yo guterana no gutunganya. Amazu yubatswe kumusenyi arashobora guhura nubworoherane buringaniye kurugero, nyamara akagoreka bitateganijwe mugihe cyo kugabanya imihangayiko cyangwa mugihe cyo gufunga urusyo rwinshi. Twapimye umuheto wa mm 0,12 muri 400-mm z'uburebure bwa silinderi nyuma yo gukora imashini-bihagije kugirango dusibe igice cya $ 2.800.
Niyo mpamvu ikigo cyacu gikora casting, gutunganya ubushyuhe, gutunganya CNC, no kugenzura munsi yinzu. Dukora imashini zikomeye hamwe no gufunga hejuru * mbere * yo kugabanya imihangayiko ya nyuma - dukoresheje igenamigambi ryakozwe muri CMM kugenzura ikarita yo kugoreka. Noneho dushyireho offsets yindishyi mukurangiza. Iyi mikorere ya Hybrid igabanya igipimo cya 63% ugereranije nu mucuruzi ukurikirana.
Ubushobozi bwibanze burimo:
- Gutera umucanga hamwe na firime yibanze kurasa kubice byimbere imbere (urugero: port-hydraulic manifolds)
- Kugenzura gukonjesha kugenzura kugirango ugabanye impungenge zisigaye mubice byimbitse
- 5-axis CNC gutunganya ibintu byahagaritswe-nk amenyo yi bikoresho kumfatiro ya pompe-hamwe nindishyi zigihe-cyo kwambara ibikoresho
- Kugenzura uburinganire bwubuso ukoresheje interfeometrie yera-yumucyo kumaso
Nta mutanga wo hanze ushobora kwigana igenzura rifunze. Dimensional drift ifatwa mbere yuko iba scrap.
Kwemeza-Isi Yukuri: Ibyo Abakiriya Bipimisha Mubyukuri
Abakiriya ntibasinya kuri "guhuza no gushushanya." Bemeza imikorere. Kwinjiza cobalt-alloy nozzle irashobora kunyura kuri buri cheque ya NDT - kandi iracyangirika 40% byihuse kuruta kugaragara muri serivisi yihuta. Turagerageza rero kurenza ibipimo.
Kuri buri cyuma cyabigenewe cyo guteka, dukora:
- Kwipimisha Ultrasonic kuri ASTM E186 kubihagarika imbere mubice bikomeye
- Gushushanya amakarita yambukiranya ibice - ntabwo ari ugusoma gusa - kwemeza impinduka imwe mubice bya ADI
- Ikizamini cyumuvuduko wimikorere kuri 1.5 pressure igitutu cyakazi muminota 30, hamwe no kugenzura igipimo cya digitale (≤0.05 cc / min byemewe)
- Kwemeza GD&T yanyuma ukoresheje Zeiss Contura G2 RDS CMM hamwe na ceramic ceramic styli
Umuryango umwe w’ibihugu by’i Burayi OEM wanze amazu atandatu ya silindiri ya prototype kubera ko umuvuduko wacyo wazamutse hejuru ya 0,12 cc / min kuri 40 ° C - ugereranyije n’ibara rya grafite nodule idahuye muri zone ya bore. Twahinduye imyitozo yo gukingira, twongera amashusho yumuriro mugihe cyo gusuka, kandi dutanga pass-pass 合格 kumurongo wa karindwi. Ibyo ntabwo ari amahirwe. Nibikorwa byubumenyi byinjije imyaka 17 yicyuma cyo gupompa peteroli na hydraulics igendanwa.
Guhitamo Umufatanyabikorwa Ukwiye Kubutumwa-Bwicyuma Cyuma
Baza uwaguhaye isoko: Bashobora gukurikirana buri toni yicyuma mugishonga cyacyo? Bafite ibyemezo ISO 9001: 2015 * na * AS9100D - cyangwa kimwe gusa? Bazafatanya gusubiramo umuhamagaro wawe wa GD&T nibendera rishobora gukemura amakimbirane * mbere yuko * ibikoresho bitangira?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. itanga Gucura ibyuma ibisubizo aho metallurgie, geometrie, hamwe na fiziki ikoreshwa. Ntabwo tugurisha casting. Dutanga imikorere yagenzuwe - murwego ruhamye, rwuzuye, kandi rwerekanwe. Igicuruzwa cyacu gikora neza, ariko inyandiko zacu zifite ireme:
Iyo urebye imbere, turimo kwagura ubushobozi bwo gushora imari kubikoresho bito bito munsi ya kg 2-twibasiye amazu yo mu kirere hamwe nibikoresho byubuvuzi aho uburemere nuburemere bukomeye bifite akamaro kanini. Ihame shingiro ntirihinduka: ibyuma bikozwe ntabwo ari ibyuma byumurage. Nibikoresho bya sisitemu yakozwe neza-iyo ifashwe nkiyi.
