Iyo ba injeniyeri bagaragaje an ibikoresho uruganda rukora ibyuma, ntibategeka gusa icyapa cyicyuma. Biyemeje umusingi ugomba gukurura kunyeganyega, kurwanya ihindagurika munsi ya 200+ yumutwaro wa hydraulic, no gukomeza kwihanganira GD&T kurenza ± 0,05 mm hejuru yubushyuhe bwumuriro-akenshi mubidukikije cyangwa mubutayu aho gusimburwa bisobanura ibyumweru byo gutaha. Niyo mpamvu "gukora ibicuruzwa byizewe byemewe" ntabwo ari ibicuruzwa byo kwamamaza. Ni itandukaniro riri hagati yinteko ya pompe irokoka amasaha 15.000 yo gukora-no kunanirwa kumasaha 2,347.
Imikorere-yisi yicyuma itangira kera mbere yo gukina
Twabonye imishinga myinshi ihagaze murwego rwo gusubiramo kuko abatanga isoko bafataga ibyuma nkibice byibicuruzwa. Umwe mu bakiriya ba peteroli yo muri Amerika y'Amajyaruguru yatuzaniye igishushanyo cyavuguruwe nyuma yuko abacuruzi batatu babanje kubura icyifuzo gikomeye: ASTM A48 Icyiciro cya 35 cyicyuma cyumuhondo gifite imiterere ya grafite ya morfologiya - ntabwo ari imbaraga zingana gusa, ahubwo gukwirakwiza flake kugirango bigabanye resonance mugusubizaho pompe. Imirongo ibiri ibanza yakoresheje ibikoresho rusange; umucuruzi wa gatatu yayoboye raporo yuzuye ya microstructure kuri hoteri yabo ya nyuma kandi ntashobora kwemeza guhoraho mubunini bwicyiciro kiri hejuru ya 50.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Umusaruro wibyuma utangirana no guhuza ibyuma-ntibigura ibicuruzwa. Dutanga ibyuma byemewe byingurube hamwe nibisigazwa bya ISO 9001 byemewe na smelters, dukore isesengura ryinjira ryinjira kuri buri kintu cyashongeshejwe, kandi dufite inyandiko zivura ubushyuhe kuri buri casting. Kubirindiro byumuvuduko usaba kurwanya umunaniro, turerekana ASTM A278 Icyiciro cya 65-45–12 Icyuma cyumubyimba hamwe na nodularity ≥85% - byemejwe namashusho ya SEM, ntabwo ari utubari twinshi. Ibi ntabwo birenze ubuhanga. Irinze gusana amadolari 220.000 mugihe ikibanza cya winch center shaft roller base cyacitse munsi ya cyclic torsion.
Custom ntabwo isobanura akajagari-kandi neza ntabwo ari ubushake
Bamwe bafata "gakondo" bisobanura igihe kinini cyo kuyobora hamwe nigiciro kinini. Mubimenyerezo, ibyuma byacu bigoye cyane byohereza ibicuruzwa byihuse kurenza urutonde rwibintu bisanzwe byabanywanyi. Nigute? Kuberako ibikorwa byacu bya CNC byo gutunganya no guta umucanga bisangiye umugozi umwe wa digitale: software imwe ya CAM, amasomero amwe ya CMM yubushakashatsi, protocole imwe yo gusobanura GD&T. Mugihe imodoka yuburayi yubukorikori OEM yari ikeneye umusingi wa pompe wahinduwe ufite imashini ihuza imashini, imiyoboro ikonjesha, hamwe nudushumi 12 twashizwemo - byose biri muri ± 0.03 mm kwihanganira imyanya - twakoze imashini itajegajega, hanyuma twongera kuyizirika muburyo bumwe kugirango turangize kurangiza. Nta kongera gushiraho. Nta guhuza amakosa yo guhindura sisitemu.
Uku guhuza guhagaritse gutanga inyungu eshatu zifatika:
- Igipimo gihamye.
- Ubusugire bwubuso.
- Gukurikirana ushobora kugenzura: Buri shingiro ritwara kodegisi ya QR ihuza numero yubushyuhe bwayo, raporo yimiti, ikarita yubukomezi, hamwe nigenzura rya CMM
Kuki ubuhanga bwa cobalt-alloy bufite akamaro-ndetse no kubirindiro byicyuma
"Ibyuma fatizo" byumvikana byoroshye - kugeza igihe porogaramu yawe isaba guhuza nibintu bya cobalt-nikel. Sisitemu ya Hydraulic ntabwo ikoresha ibice byihariye. Inzu ya pisitori ya pisitori (AMS 5387) ihinduranya umusingi wicyuma. Coefficient yo guhuza ubushyuhe idahuye itera kunanirwa gasike. Kwambara kutaringaniye byihuta. Twabikemuye dufatanya guteza imbere ibikoresho fatizo hamwe nabafatanyabikorwa nka Tekinoroji yububaji-kwerekana amanota yicyuma hamwe nagaciro ka CTE bihuye na T800 superalloys muri ± 0.5 ppm / ° C. Ibyo ntabwo ari theoretical. Nukuntu uruganda rwa desalalasiya yo mu majyepfo yuburasirazuba bwa Aziya rwageze kuri zeru zifitanye isano na zeru hejuru ya pompe 42 zumuvuduko mwinshi mumyaka 3.
Uku kuvuga neza kwambukiranya ibintu kugeza kurangiza: ibirindiro byacu byicyuma byakira passivation yemewe nkibikoresho bidafite ingese, ukoresheje ASTM A967 yipimishije aside nitric. Kubera iki? Kubera ko hejuru yicyuma kiboneka hejuru yinyanja ya chloride bisaba kugenzura okiside-ntikwirinda gusa ingese, ahubwo ihuza amashanyarazi hamwe na cobalt nozzles yegeranye.
Kwizerwa gupimwa mugutanga - ntabwo ari amasezerano
Yizewe ibikoresho uruganda rukora ibyuma ubwato ibyakozwe - ntabwo aribyo byasezeranijwe. Twiyemeje gutanga Windows gusa nyuma yo kwemeza ibyakozwe: kugenzura igipimo cyubwinshi bwurukuta rushobora guterwa umusenyi, kwemeza ahantu hacapwe ntago bizabangamira uburyo bwo gukora imashini, kugenzura ko ibyobo byose byafashwe buhumyi bisiba imiyoboro yimbere. Niba igishushanyo gisaba inguni zidahuye na geometrie ikora, turasaba ubundi buryo - ntabwo ari urwitwazo.
Igipimo cyacu cyo kugemura kugihe cyateganijwe hagati yicyuma giciriritse (ibice 50-500) gihagaze kuri 98.7%, gikurikiranwa na ISO 9001 Ingingo 8.5.2. Ibyo bikubiyemo kohereza ibicuruzwa mu cyiciro cya 1 mu Budage hamwe n’ibipapuro byujuje ibyangombwa bya CE-no gufasha abakiriya b’Amerika binyuze muri ASME BPVC Igice cya VIII isuzuma ryubahirizwa ryibanze ririmo igitutu. Ibikurikira, turimo kwagura ubushobozi bwo gushora imari kubutaka bwibyuma bitarengeje ibiro 15, twibanda kubikoresho byo mu kirere bifasha mu kirere aho kuzigama ibiro-ariko ntibigere bitwara ikiguzi cyo kwibuka.
Kubikorwa byingirakamaro mubikorwa byinganda, icyuma ntabwo aricyo ntangiriro. Nibigenzurwa byanyuma mbere yo koherezwa. Hitamo umufatanyabikorwa inzira isiga zeru zidasobanutse hagati yukuri nukuri.
