Iyo abantu benshi bumvise 'guta umucanga mu nganda', bashushanya uburyo bwanduye, bubi-imbaraga zo gukora ibice byicyuma. Ngiyo imyumvire ya mbere itari yo. Ntabwo ari uguta ibyuma gusa mu mwobo. Ubukorikori nyabwo ni mukugenzura impinduka abandi bose birengagiza - 'icyatsi kibisi' cyo kuvanga umucanga, guhumeka imyuka udashobora kubona, igipimo cyumuriro mugihe cyo gukomera ntanumwe uvuga mubitabo byuzuye. Nabonye imishinga myinshi yananiwe kuko bafataga umucanga nkigikoresho cya inert gusa, ntabwo bagize uruhare mubikorwa.
Urufatiro: Byose bijyanye n'umucanga (Kandi Ntabwo aribyo)
Reka tubyumve neza. 'Umucanga' mu guta umucanga mu nganda ni ibikoresho byakozwe. Umusenyi wa Silica urasanzwe, byanze bikunze, ariko sisitemu yo guhuza niho ubumaji cyangwa amarorerwa bibera. Ibumba rifatanije (umucanga wicyatsi) ryihuta kandi rihendutse kubikorwa byinshi bikora nka moteri ya moteri, ariko kububiko bwa pompe bugoye bufite ibice bito? Urashobora kuba mwiza hamwe na resin-ihuza sisitemu nka furan cyangwa fenolike. Guhitamo gutegeka ibintu byose - kurangiza hejuru, kugereranya neza, uburyo byoroshye umusenyi ugwa nyuma yo gusuka kugirango wirinde guturika. Ndibuka akazi kubikoresho byo mu nyanja ya marine aho twagumanye n'umucanga usanzwe w'icyatsi kubiciro. Igisubizo? Gukomeza gutsimbarara ku miyoboro y'imbere. Twahinduye umusenyi wa zircon hamwe na cataliste yihariye, ikibazo cyakemutse, ariko ikiguzi kuri mold cyarasimbutse. Nibyo guhora ucuruza.
Ikindi kintu kirambuye: kugarura umucanga. Ntabwo ari icyatsi gusa; ni ubukungu no guhuzagurika. Umucanga wagaruwe witwara ukundi. Ibinyampeke bizunguruka, ihazabu irundanya. Niba udakurikirana LOI (Gutakaza Ignition) hanyuma ugahindura byimazeyo ibyo wongeyeho, imbaraga zawe ziba umukino wo gukeka. Ibi twabyize inzira igoye nyuma yicyumweru cyo gutanga umusaruro usa neza neza hanyuma ugasenyuka mugihe cyo gukora. Nyirabayazana? Ijanisha ryumucanga ryasubiwemo ryaranyuze hejuru cyane ntagahinduka gahuye.
Aha niho kugira umufatanyabikorwa ufite ubumenyi bwimbitse bwibintu. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka 30 yabo muri casting, yabona ako kanya. Bakora muburyo bwo gushushanya, gushora imari, no guta umucanga, bityo bakumva imiterere yibitangazamakuru bitandukanye. Ntabwo ari uguhitamo uburyo gusa; ni ukumenya sisitemu yumucanga ihuza na alloy na geometrie. Kurugero, umubiri wibyuma bidafite ingese bisaba kurwanya ruswa irashobora gusaba resit ya azote nkeya kugirango irinde kwangirika hejuru, nu iduka rusange rishobora kubura.
Icyitegererezo & Ibishushanyo Byoroheje
Umuntu wese yibanze ku cyuma. Igishushanyo akenshi ni igitekerezo, nikosa rikomeye. Kumucanga, ibikoresho by'icyitegererezo, umushinga, no kurangiza nibyingenzi. Ibishushanyo by'ibiti nibyiza kuri prototypes cyangwa kwiruka bigufi, ariko kubyara umusaruro urambye, ibyuma cyangwa epoxy ishimangiwe birakenewe. Kwambara no kurira ku gishushanyo cyibiti bihindura ibipimo byihishe mugihe, hanyuma bukwi na bukwi urukuta rwawe rukaba rutagaragara.
Noneho hari umushinga. Igitabo kivuga dogere 1-3. Ukuri ni akajagari. Umufuka wimbitse urashobora gukenera byinshi. Ubuso bwanditse bushobora gukenera byinshi. Twigeze kugira igishushanyo cyubwubatsi bushushanyijeho igishushanyo mbonera. Inyandiko y'ibitabo ntiyari ihagije; umucanga wagumye ushwanyagurika mugihe cyo gushushanya. Tugomba kongera umushinga, wahinduye gato umwirondoro mwiza, bisaba kugisha inama hakiri kare umukiriya wa nyuma. Nizo manza zo kuguruka zitandukanya gutoranya gukorerwa hamwe nibisigazwa.
Gukora ibishushanyo nabyo bifitanye isano no gutunganya. Uruganda rwiza rutekereza imbere. Niba ukora inzu ya turbine izakenera nyuma ya CNC irambiranye, ugomba gusiga amafaranga ahagije kandi ahoraho kuri casting. Aha niho ibikorwa byahurijwe hamwe byerekana agaciro kayo. Kuri QSY, kurugero, ubushobozi bwabo bwo murugo CNC ubushobozi bwo gutunganya bivuze ko bashobora gutanga ibitekerezo biturutse kumurongo wogukora kugeza kumaduka yububiko: Turahora dukubita ahantu hakomeye hano kuri flange, dukeneye guhindura imitekerereze ikonje cyangwa kongeramo ubukonje kubishusho. Ibyo bitekerezo bifunze-bizunguruka ni umukungugu wa zahabu kugirango uburinganire buringaniye.
Gusuka: Akajagari kagenzuwe
Iki nicyo gihe cyukuri. Ubuhanga bwa chimie bugomba kuba bwiza-bwanduye neza, ubushyuhe mumadirishya ifunze. Birashyushye cyane, kandi ukabona kwinjira cyane mumucanga, ukangiza ubuso. Ubukonje bukabije, kandi ukabona amakosa. Ariko binini, akenshi bicecekeye, umwicanyi ni imvururu. Urashaka kuzuza laminari. Umugezi wumuvurungano winjiza umwuka na slag, ugashiramo inclus imbere muri casting aho udashobora kubibona kugeza binaniwe mugupima igitutu.
Gate sisitemu yo gushushanya nubuhanzi burenze siyanse. Nabonye moderi nziza ya CAD yerekana amarembo na risers zakoze nabi. Kubera iki? Porogaramu yo kwigana yafashe ibintu byiza. Mubyukuri, umusenyi watwarwaga, cyangwa igikarabiro gisuka nticyagumye cyuzuye. Twigeze gukoporora igishushanyo mbonera cyo mu gice gisa nicyuma gisa nicyuma kinini cya nikel. Amavuta yari afite ibintu bitandukanye bitemba kandi bikomera. Igisubizo cyabaye kugabanuka kwinshi muri centre yubushyuhe. Tugomba kongera gushushanya risering, kuyigira nini no gukoresha amaboko ya exothermic kugirango ikomeze gushonga igihe kirekire. Cyakoze, ariko byari isomo ryo kudafata ibyuma byose kimwe.
Iki cyiciro niho ibishishwa bidasanzwe bikugerageza. Ubunararibonye bwa QSY hamwe na cobalt hamwe na nikel ishingiye kuri alloys ni ngombwa hano. Iyi mavuta ikunze kugira ingingo zo hejuru zishonga hamwe nintera igufi. Bakunda kurira bishyushye niba ifu ikabije. Sisitemu yawe yumusenyi gusenyuka nyuma yo gusuka biba ingirakamaro nkimbaraga zayo mbere yo gusuka. Nuburinganire bworoshye wiga gusa mugukoresha ibyo bikoresho inshuro nyinshi.
Shakeout, Isuku, hamwe nigiciro cyihishe
Nyuma yo gukina gukonje, iranyeganyega. Ibi bisa naho byoroshye. Ariko kunyeganyega gukabije birashobora kwangiza imashini zoroshye. Amarembo na risers bigomba kuvaho. Ku byuma-binini cyane cyangwa bidafite ingese, ibi akenshi bisobanura gukata plasma cyangwa gukata ibiti, ntabwo ari inyundo yoroshye yo gukomanga.
Noneho haza isuku - igice kinini cyibikorwa byinshi kandi bidahenze cyane mubikorwa. Umusenyi guturika kugirango ukureho umucanga watwitse. Gusya kugirango worohe imirongo yo gutandukana hamwe na federasiyo yo kugaburira. Aha niho inenge igaragara igaragara: gushiramo umucanga, umwobo wa gaze, gufunga imbeho. Igiciro cyo gukora hano kirashobora kwica umushinga. Inzira yateguwe neza hamwe no kugenzura neza umucanga bigabanya ibi, ariko ntabwo ari zeru. Njye namaze iminsi hamwe na gride yo gupfa hamwe nogusana ibikoresho byo gusana ngerageza gukiza icyiciro cya casting cyari gifite imyobo yo munsi y'ubutaka, ikosa ryaturutse kumusenyi wumucanga urimo amazi menshi.
Iki cyiciro cya nyuma ya casting niyo mpamvu gufatanya nikigo gifite imashini murugo ninyungu zifatika. Fata ibice byavuzwe Urubuga rwa QSY (https://www.tsingtaocnc.com). Niba barimo gukora pompe idafite icyuma ikoresheje umusenyi, barashobora kuyimurira mumashini yabo ya CNC kugirango flange ireba, gucukura umwobo wa bolt, no kurangiza kashe. Ibi bivanaho ibikoresho, bigakorwa neza (bazi aho bidakomeye), kandi byemeza ko amafaranga yimashini yubahirizwa. Gutanga ibitekerezo birahita.
Iyo Gutera Umucanga Ari (Kandi Ntabwo) Igisubizo
Inganda zumucanga zinganda ziciriritse mugice kinini kugeza kinini, mubunini buringaniye kugeza hejuru, aho geometrie iba ifunguye kandi imbere imbere bigacungwa na cores. Nibyiza cyane kubikoresho byimashini ziremereye, imibiri minini ya valve, inzu ya pompe. Igikoresho cyacyo (icyitegererezo) kiri munsi yuburyo buhoraho cyangwa gupfa guta, bigatuma bishoboka kubikorwa bigufi.
Ariko ntabwo ari igisubizo kuri buri kintu. Niba ukeneye ultra-yoroshye igaragara, yihanganira kwihanganira munsi ya IT13, cyangwa urukuta ruto cyane (munsi ya 3mm kubutare bwa ferrous), urasunika kurwanya kamere yacyo. Nibwo iyo urebye ibishishwa byerekana (kurangiza neza, byiza kuri midsize bigoye) cyangwa gushora imari (kubishusho bigoye, kurangiza neza). Utanga isoko abishoboye ntabwo agurisha inzira imwe gusa. Bagomba kukugira inama. Urebye kuri portfolio ya QSY, ikubiyemo igishishwa, ishoramari, hamwe no guta umucanga, bahagaze kugirango bahamagare neza. Birashoboka ko batanga igitekerezo cyo guta umucanga kubikoresho binini, binini cyane ariko bikakuyobora mu gushora imari kubashoramari bigoye bafite ibyuma bigoramye.
Inzira nyayo? Gutera umucanga mu nganda ni tekinike yimbitse, ihindagurika-ikungahaye kuri masquerading nkibyoroshye. Intsinzi iri mu kubaha umucanga, kumenya neza igishushanyo, kugenzura isuka, no kugira inzira isobanutse yo gutunganya nyuma yo guta. Ntabwo ishaje; nigikoresho cyibanze, iyo gishyizwe hamwe nubushishozi nubumenyi bwimbitse bufatika, butanga ibintu bitangaje kandi bidahenze. Amaduka atera imbere ni ayo kubona urunigi rwose, kuva ikirundo cyumucanga kugeza igice cyarangije gukorwa, nka sisitemu imwe ihuza. Itandukaniro riri hagati yo gukora casting no gukora ikintu cyizewe.
