"Precision CNC ikora hafi yanjye" ntabwo ari interuro yo gushakisha gusa-ni ibintu byihutirwa. Igihe ntarengwa cyumushinga. Amazu ya hydraulic valve yananiwe kwipimisha. Igice cya pompe ya cobalt yageze hamwe na 0,08 mm gutandukana kuri datum ikomeye - bihagije kugirango isibe icyiciro. Ukeneye uruganda * rwumva * impamvu AMS 5387 yibikoresho bisaba kugaburira gahoro gahoro kuri 1200 rpm, ntabwo ari imwe ikoresha G-code.
Aho niho ikibanza gihagarika ikibazo-kandi ubushobozi bufata. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikorera i Qingdao, mu Bushinwa, ariko ikorera injeniyeri muri Houston, Stuttgart, na Singapore nkaho binjiye mu iduka ejo. Kubera iki? Kuberako "hafi yanjye" ntabwo ari ibirometero. Nigihe cyo gusubiza ikibazo cya GD&T saa tatu. igihe cyawe. Nibyerekeranye no gukurikiranwa kugeza kumubare wubushyuhe bwa T800 cobalt alloy stock. Nibijyanye no gutunganya imashini idasanzwe ya winch center shaft roller-ntabwo iva kuri kataloge, ahubwo uhereye kuri dosiye ya STEP, imikorere yawe, kandi byihutirwa.
Isi-yuzuye itangirira aho kwihanganira bisanzwe birangirira
Twabonye abakiriya bashushanya ibishushanyo byanditseho "± 0,025 mm" gusa kugirango tumenye amazu yabo ya piston pompe ya pisitori abona 420 bar cycle cycle nubuzima bwamasaha 12,000. Ukwo kwihanganira ntabwo kurwego-ni ubwishingizi bwimiterere. Kuri QIANGSENYUAN, gutunganya neza CNC bisobanura gufata mm 0,01 mm kuri cobalt-nikel ikomeye * nyuma * yo kuvura ubushyuhe, ntabwo mbere. Bisobanura kugenzura buri cyicaro cyumuvuduko hamwe na optique ya profilometrie - ntabwo ari kaliperi gusa. Bisobanura gukora ubugenzuzi bwa CMM kuri 100% ya AMS 5387 nozzles, ntabwo ari ingingo ya mbere gusa.
Ibi ntabwo ari theoretical. Muri gahunda imwe iheruka yo muri Amerika ya ruguru, umukiriya yongeye gushushanya icyuma cya peteroli yo hejuru. Abatanga isoko yambere bavuze ibyumweru 12 banga kwemeza kurangiza Ra ≤ 0.4 µm kubutaka bwa kashe. QIANGSENYUAN yagabanije igeragezwa kuri HAAS UMC-750, ihindura ingufu za coolant hamwe nuburyo bwo gukoresha ibikoresho, kandi itanga ibice byateguwe na PPAP muminsi 16 - hamwe na raporo za CMM zuzuye hamwe na scan yo hejuru. Nta na kimwe kidasanzwe. Nta “byemewe.” Amakuru gusa.
Guhuza Vertical ntabwo ari ijambo ryijambo-ni gahunda yawe yumutekano
Imashini zamaduka. Bamwe mu bakinnyi. Bake bakora byombi - kandi bake baracyayobora intera hagati yabo. Nyamara iyo interface niho intambara ibera. Aho microstructure idahuye itera umunaniro utaragera. Aho kugabanuka kumucanga bigaburira amafaranga yawe ya nyuma yo gutunganya.
QIANGSENYUAN ifite urunigi rwuzuye: gushora imari kubutaka buto bwa cobalt alloy nozzles, guta umucanga kubishingwe binini bya pompe, ibyuma byinshi CNC (3-5 axis) kubintu bigoye, hamwe no gutunganya ubushyuhe nyuma yimashini - byose munsi yinzu imwe yujuje ISO. Iyo wohereje igishushanyo cyumubiri wa valve, injeniyeri ntabwo zitanga amadosiye mumashami. Bagenda metero 20 kugera kuri fondasiyo, basubiramo ibyapa byibanze hamwe nabashushanyije, bahindura amarembo kugirango bagabanye ubushyuhe bwumuriro, hanyuma bahite berekeza kuri selile ikora. Ibyo bigabanya igihe cyo gutondekanya 40% kubice-byambere-bikuraho-kandi bikuraho urutoki iyo igipimo kigenda.
Kurugero: imodoka yuburayi yuburayi OEM yari ikeneye winch center shaft rollers hamwe nibinyamakuru bitamenyerewe hamwe nibice bya spline. Abanywanyi bavuze ibicuruzwa bitandukanye bya casting + imashini, hamwe nibyumweru 10 byo kuyobora kandi nta nshingano bahuriyemo. QIANGSENYUAN yateye ibyuma bya 35CrMo yambaye ubusa, byorohewe no guhangayika, hanyuma ifata umwanya wukuri wa spine kugeza kuri Ø0.015 mm kurwanya ishoka yikinyamakuru - ukoresheje ibikoresho byabugenewe hamwe na metero ya metero. Gutanga: iminsi 22. Umusaruro-wambere: 98.7%.
Icyizere ntabwo cyubakiye kuri seritifika-byaragaragaye mugukurikirana
Impamyabumenyi zicaye mububiko. Traceability ibaho mumateka yawe. Buri pompe ya cobalt yoherejwe yoherejwe itwara raporo yikizamini gifitanye isano nubushonga bwayo, igiti cya CMM cyerekana ibipimo 32 byose byingenzi, hamwe nifoto yubuso bwuzuye bwarangiye - byashyizweho ikimenyetso, byashyizweho umukono, kandi bibikwa mumyaka 10.
Nta "byiciro-urwego". Nta magambo rusange nka "yubahiriza ISO 2768." Ahubwo: "Igipimo cyagenzuwe kuri ASME Y14.5-2018, imiterere ya MMC, ukoresheje Zeiss CONTURA G2 CMM, kalibrasi igomba kuwa 11/2025." Tugumana ibikoresho fatizo, ibikoresho byo kwambara, ibikoresho byo gusesengura ibintu, hamwe na sisitemu yo gusinya - ntabwo ari ukubera ko abagenzuzi babisabye, ariko kubera ko iyo pompe yananiwe mu murima, ukeneye ibisubizo, ntabwo ari urwitwazo.
Iyi disipuline igaragara mu buryo buhoraho. Umukiriya umwe wo mu majyepfo y’iburasirazuba bwa Aziya yategetse ibyuma 144 byo gushiramo hydraulic manifolds mu mezi atandatu. Bose uko ari 144 batsinze ibizamini byo gutera umunyu mu masaha 500 nta ngese itukura - kubera ko dukomoka ku bubiko bwa EN-GJS-400-15, tugenzura imbaraga zingana kuri buri cyiciro, kandi tukagenzura umubare wa grafite nodule mugihe cyo gusuka. Ntabwo ari amahirwe. Ntabwo ari ibyiringiro. Kugenzura inzira.
Intambwe ikurikiraho ntabwo "shakisha uruganda" -tangira ikiganiro cya tekiniki
Niba urimo gushakisha gutunganya neza CNC gutunganya hafi yuruganda, guhagarika gushungura ukoresheje kode ya ZIP. Tangira ubaza ibibazo bitatu:
- Urashobora gufata ± 0.01 mm kuri diametero 120 ya bore muri T800 cobalt alloy - nyuma yo kuvura ubushyuhe?
- Ufite ubushobozi bwa casting na CNC-cyangwa nzayobora abacuruzi babiri na sisitemu ebyiri nziza?
- Ese icyemezo cyanjye cyibikoresho, raporo ya CMM, hamwe na scan yo hejuru bizatangwa hamwe byoherejwe bwa mbere - ntibisabwa nyuma?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. asubiza “yego” kuri bose uko ari batatu. Ntabwo nkibisabwa kwamamaza - ahubwo nkibikorwa bya buri munsi. Ba injeniyeri baho bavuga GD&T neza. Abakanishi bazi uko AMS 5387 yitwara kuri 35 ° C ibidukikije na 25 ° C. Ubwiza buyobora gukora imizi-isesengura-ntabwo ari urutonde gusa.
Sura https://www.tsingtaocnc.com gushiraho igishushanyo, gusaba isubiramo ryakozwe, cyangwa kubaza kubyerekeye cobalt alloy nozzle kuyobora ibihe. Nta fomu. Nta barinzi b'irembo. Gusa uhite winjira mumatsinda imashini ibice aho gutsindwa atari amahitamo.
