
Urabona Stellite 6 yazamutse kurupapuro rwihariye, kandi igitekerezo cyahise ni ugukomera kubibaya n'intebe. Ntabwo ari bibi, ariko ni nko guhamagara icyuma cyingabo zu Busuwisi icyuma gusa. Mumyaka yanjye hafi yimishinga n'amaduka yimashini, ibyo koroshya byatumye habaho ibirenze bike byo gukoreshwa nabi no guta umutwe nyuma yo kwishyiriraho. Ukuri ni, Icyogajuru 6 ni cobalt-chromium-tungsten alloy imyitwarire ifitanye isano cyane nuburyo itunganywa - guterwa, gusudira, gukora imashini - nicyo ihujwe. Ntabwo ari umukungugu wubumaji wamijagiye kumurongo kugirango udatsindwa ako kanya.
Kasting Icyogajuru 6 niho urwego rwa mbere rwa nuance rugaragara. Izina ryayo ryiza ryiza ryinjizwa, ahanini biterwa nubwiza bwamazi iyo bishongeshejwe. Twakoresheje ibishishwa byinshi hamwe nishoramari ryakazi hamwe nikigo cyacu. Ariko ibyiza ntibisobanura kubabarira. Ibikoresho byo kwagura ubushyuhe ni ... byumwihariko. Niba udashishoza neza hamwe na sisitemu yo kwinjiza no kugenzura ubukonje, uratumira amarira ashyushye, cyane cyane muri geometrike igoye cyane. Ntabwo ari amakosa ya alloy; ni physics gusa isaba kubahwa.
Ndibuka icyiciro cya pompe yimashini twakoze imyaka yashize. Icapiro ryahamagariwe Icyogajuru 6 shyira ibyuma kumurongo wibyuma. Kwiruka kwambere byari bifite igipimo cyo kwangwa hafi 30% kubera micro-cracking ihuriro. Ikibazo ntabwo cyari chimie ya alloy ahubwo yagabanutse gutandukana mugihe cyo gukomera. Gukosora kwari ugushushanya uburyo bwo kugaburira ibumba no guhindura ubushyuhe mbere yubushyuhe bwa ceramic shell. Yongeyeho ikiguzi nigihe, ariko niyo nzira yonyine yo kubona ubunyangamugayo. Nibikorwa byihishe hamwe nibi bidasanzwe.
Aha niho uburambe bwumushinga bubwira. Amaduka ahora asuka gusa icyuma cyumuhondo cyangwa ibyuma bya karubone birashobora kubona imiterere neza, ariko amajwi yimbere arashobora guhungabana. Kuri QSY, hamwe nimyaka mirongo itatu mugikonoshwa no gushora imari, utezimbere ibyiyumvo byibi bintu - kuvanga amakuru kuva kera byashize hamwe no guhinduranya hafi yimiterere yibikorwa kuri buri gishushanyo gishya. Ntabwo ari ugusuka icyuma A gusa muburyo bwa B.
Niba gukina bisaba ubwiza, kuyisaba bisaba kwihangana nibikoresho byiza. Guhamagara Icyogajuru 6 bigoye imashini ni ugusuzugura. Ntabwo bigoye muburyo bumwe nkicyuma gikomeye; birakomeye kandi akazi-gakomeye nkumusazi. Fata urumuri ruciriritse winjizamo gato, kandi umaze gukora ubuso bukomeye kuruta gukata kwawe, byemeza ko ibikoresho byananiranye byihuse kuri pass ikurikira.
Twize ibi inzira igoye kumurimo wo gutunganya CNC kubintu bimwe na bimwe bya valve trim. Ibisobanuro byasabye kwihanganira byimazeyo mumaso yicaye. Uburyo bwacu bwa mbere bwakoresheje amanota asanzwe ya karbide. Byari impanuka - kwambara ibikoresho birenze urugero, kurangiza nabi, no gutembera neza. Igisubizo ntabwo cyari imbaraga zubugome. Twahinduye kurwego rwabigenewe rwa karbide hamwe nogutegura gukarishye hamwe nuburyo bukomeye bwo gufata ibikoresho. Ndetse no muri icyo gihe, umuvuduko no kugaburira byari ugukumira, kandi twemeye ko ubuzima bwibikoresho bwaba bugufi. Urufunguzo ni ukugenzura ubushyuhe no gukomeza guhoraho, gukara bihagije kugirango ugere munsi yakazi gakomeye.
Uku nukuri gufatika kutabikora kurupapuro rwamakuru. Icyumba gitangaje-ubushyuhe bukomeye no kwambara birwanya Icyogajuru 6 guhinduranya mu buryo butaziguye ibiciro byo gutunganya. Amaduka ayo ari yo yose asubiramo akazi akeneye kugira uruhare mugukoresha ibikoresho no gutinda kwigihe. Nibicuruzwa: imikorere idasanzwe muri serivisi irwanya ibihimbano bihenze.
Birashoboka ko porogaramu isanzwe ari nka weld yuzuye. Kandi hano hari umutego munini: kubifata nkikindi cyuma cyuzuza. Icyogajuru cya 6 cyoroshye gucika niba gusudira nabi ari umugani. Umuyoboro wa karbide uyiha imyambarire irashobora kuba inshingano mugihe utaye ubushyuhe bwinshi mubyuma fatizo.
Twabonye ku bikorwa byo gusana ibyuma bya extruder. Amaduka azagerageza kubaka indege ishaje hamwe na Stellite 6 ukoresheje tekinike-amp, tekinike imwe. Igisubizo gikunze gukwirakwizwa kuva muri zone yibasiwe nubushyuhe hejuru yicyumweru ubwa serivisi. Uburyo bwiza burakomeye: kwinjiza ubushyuhe buke, akenshi ukoresha inzira nka Plasma Transferred Arc (PTA) kugirango igenzurwe neza, ibice byinshi byoroheje, hamwe no gucunga neza ubushyuhe bwa interpass. Rimwe na rimwe, urakenera no gusiga amavuta ya nikel ihindagurika cyane mbere yo gukoresha icyogajuru.
Numubyino hagati yo gusibanganya no gukwirakwizwa. Urashaka guhuza bihagije kugirango uhuze, ariko ntabwo aribyinshi kuburyo ibyuma shingiro byibanze bigabanya hejuru kandi bigatesha agaciro imiterere yabyo. Kubona ubu burenganzira buri gihe nibyo bitandukanya akazi gakwiye nigihe cyo guturika. Ntabwo ari ubuhanga ufata ijoro ryose.
Icyogajuru 6 gake gikora wenyine. Imikorere yacyo ni contexte, isobanurwa nicyo irwanya. Ubwiza bwayo bwiza bwo kwifata no kwifata bituma ihitamo uburyo bwo gufunga amasura mu mibande - tekereza intebe ya Stellite 6 irwanya icyuma cya Stellite 6. Ariko mubidukikije bidahwitse, nko mu koza amakara cyangwa pompe zicukura amabuye y'agaciro, imikorere yayo irashobora kuba bitangaje.
Ndibuka urubanza rurimo amasahani yo kwambara. Umukiriya yabanje kwerekana byuzuye Icyogajuru 6 kurenga ukurikije igipimo rusange cyo kwambara. Muri serivisi, yakoze neza, ariko ntabwo bitangaje, kandi ikiguzi cyari kinini. Uburyo bwo gutsindwa bwari ubwambere guhangayikishwa cyane no kuva kubintu byiza, bikomeye. Nyuma twasabye kandi tunagerageza uburyo bukomatanyije: matrike ikomeye cyane, irwanya abrasion-ceramic matrix igizwe na zone zitaziguye, hamwe na Stellite 6 yakoresheje ingamba mubice bikunze kwibasirwa nisuri no kwangirika. Ubuzima bwa serivisi bwateye imbere cyane. Isomo ni uko kwambara ari umuryango wuburyo bwo kunanirwa, kandi nta kintu na kimwe, ndetse na Satelite, ari umwami wa bose.
Ibi bigera kumutima wubwubatsi bufatika. Ntabwo uhitamo gusa ibikoresho bivuye kumeza. Urareba uburyo bwihariye bwo kwambara, ubushyuhe bwo gukora, kuba hari ruswa, sisitemu ishimangira, nigiciro cyigihe cyo hasi. Rimwe na rimwe, Icyogajuru 6 nicyo guhitamo neza. Ibindi bihe, birakabije, cyangwa intege nke zayo (nko kurwanya ingaruka) bituma bidakwiye. Utanga isoko abisobanukiwe, nka QSY, ikora hejuru yicyuma, ibyuma, hamwe nuruvange rwihariye, irashobora kuba ingirakamaro mugukurikiza aya mahitamo, ntabwo ikora icapiro gusa.
None, ni ubuhe buryo bwo gufata nyuma yo kubona ibi bikoresho muburyo butandukanye - nk'ibikoresho biva mu murongo w'ishoramari ryacu, imashini ikozwe, gusudira hejuru ku mbaho nini? Stellite 6 nibikoresho byubwubatsi bifite agaciro kadasanzwe, ariko ntabwo ari igisubizo rusange. Agaciro kayo karafunguwe gusa hamwe nuburyo bunoze bwo kugenzura no gusobanukirwa byimbitse.
Inganda rimwe na rimwe zigwa mu mutego wo kubigaragaza mu izina ryonyine, nk'ubwoko bwa talisman kuramba. Iyo ni inzira ngufi. Ibisobanuro nyabyo bigomba kuba bikubiyemo ibidukikije bikenewe hamwe nuburyo bwo guhimba. Ikoreshwa rya Satelite 6 ryateguwe neza rishobora guhindurwa hagati yimyitozo ngororamubiri idahwitse, imashini ikarishye itera guhangayikishwa nubutaka, cyangwa gusudira koroheje bikora ibibanza byatangiriye.
Mu kurangiza, ibikoresho nka Icyogajuru 6 nkwibutse ko gukora ari siyanse ikoreshwa, ntabwo ari igitabo. Impapuro zamakuru zivuye mubicuruzwa bitanga amavuta biguha ubushobozi. Nibintu byakusanyirijwe hamwe, rimwe na rimwe bigoye gutsindira uruganda rukora imashini n’imashini - ubwoko bwubatswe mu myaka irenga 30 ahantu nka Qingdao Qiangsenyuan Technology - busobanura ubwo bushobozi mubice byizewe, bikora cyane bicaye muri pompe cyangwa valve ahantu runaka, bikora akazi kayo bucece imyaka myinshi. Ubwo busobanuro nubukorikori nyabwo.