Iyo wunvise 'Incoloy alloy parts', igitekerezo cyahise gisimbukira mukurwanya ubushyuhe bwo hejuru hamwe nimbonerahamwe. Nicyo gisubizo cyibitabo, kandi ntabwo ari bibi, ariko niho hatangirira umurimo nyawo - hamwe n’imitego rusange. Nabonye imishinga myinshi aho ibikoresho byerekanwe neza kurupapuro, ariko gutsindwa byabaye mubisobanuro kuva muri raporo yikizamini cyemewe kugeza ku kintu gikora, cyizewe cyicaye muri serivisi mbi. Ikinyuranyo hagati yimisemburo ya alloy nigikorwa cyigice niho uburambe, cyangwa kubura, bugaragarira mubugome.
Umwihariko muri Alloys idasanzwe Ntabwo ari Kwamamaza gusa
Gukorana na Ibice bivanze, cyane cyane amanota nka 825, 925, cyangwa 020, bivuze ko ukorana nibikoresho bisaba kubaha kuva ku ntambwe yambere. Ntabwo ari nko gutunganya 304 idafite umwanda aho ushobora kubabarira gato hamwe nibiryo n'umuvuduko. Nikel ndende hamwe na chromium itanga ibyo bivangavanga imbaraga zabo zikomeye nabyo bituma bikomera, bikomerera akazi. Ndibuka icyiciro cyimibiri ya valve twakoze mumyaka yashize; igikoresho cyari gisanzwe kuri nikel nyinshi cyane, ariko ubuzima bwinjizamo bwari hafi kabiri kuko igice cyihariye cyo kuvura ubushyuhe bwibigega byari bitarenze gato. Urupapuro rwabigenewe rwavuze ko igisubizo cyashyizwe ahagaragara, ariko ukuri ku iduka kwari gutandukanye. Wiga kwizera amakuru, ariko ukiga no kugenzura ukoresheje gukata kwambere.
Aha niho gufatanya nu ruganda rukora imashini iduka ntibishobora kuganirwaho. Ntushobora kohereza gusa dosiye ya CAD hamwe numuhamagaro wibikoresho. Kurugero, isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu mugukina no gutunganya, mubisanzwe bumva iyi nuance. Ubunararibonye bwabo Igikonoshwa, gushora imari, na Imashini ya CNC hamwe nibikoresho nka nikel-ishingiye ku mavuta bivuze ko bashobora kuba barahuye nibihinduka murwego rumwe. Nubumenyi bufatika, bukusanyirijwe hamwe butegeka uburyo begera sisitemu yo gukinira ama casting cyangwa stratégie ya coolant ya bore yimbitse kumashini. Ntabwo ari ukugira ubushobozi gusa; ni ukugira amakuru yamateka y'ibishobora kugenda nabi.
Guhitamo hagati yo gukina no gutunganya igice kuva kumurongo ukomeye ntabwo buri gihe byoroshye, nabyo. Kuri geometrike igoye, gushora imari ya Incoloy irashobora kuba nziza, itanga inyungu-hafi-net-inyungu zibika toni yigihe cyo gutunganya ibintu bihenze kubintu bikomeye. Ariko rero, urimo guhangana nuburyo bwo guta abadayimoni ubwabo - kugabanya ububobere, microstructural consistency. Nagize ibice byatsinze X-ray ariko byerekana kunanirwa imburagihe mu gusiganwa ku magare kubera ko ingano mu mfuruka ikomeye itari nziza. Ntabwo yari inenge kurwego rusanzwe, ariko byari kunanirwa muri serivisi. Rimwe na rimwe, gutunganya ibicuruzwa bikozwe, nubwo ikiguzi, aribwo buryo bwiza bwo guhitamo imitungo imwe, iteganijwe ahantu hafite ibibazo byinshi.
Kuvura Ubushyuhe: Gukora-cyangwa-Kumena Icyiciro Umuntu wese Avuga Ariko Akenshi Amakosa
Iyi niyo ntambwe ikomeye cyane nyuma yo gutunganya intambwe ya Ibice bivanze, kandi niho nabonye ibitabo byananiranye cyane. Inzira yo kuvura ubushyuhe bwo kugabanya ibibazo cyangwa gukemura annealing birasobanutse. Impamyabumenyi nkeya, cyangwa igihe cyo gushiramo igihe gito, kandi ntushobora kubona ruswa yuzuye cyangwa imitungo wishyuye. Igice gishobora kugaragara neza, gutsinda ikizamini cyibanze, ariko bikananirana muburyo bwa chloride ikungahaye cyangwa mubihe bigenda.
Ibi twabyize inzira igoye kumushinga wibikoresho bya offshore. Ibice byari CNC yakoze imashini byiza, ariko kugabanya impagarara nyuma yo gutunganya byihutishijwe kubera igihe ntarengwa. Amaganya asigaye, afunzwe no gutunganya imashini, ntabwo yakuweho burundu. Muri serivisi, izo mpungenge zifatanije nu mutwaro wo hanze hamwe nibidukikije byatumye habaho guhangayika. Isesengura rya post-mortem ryerekanaga cyane kumurongo wo kuvura ubushyuhe. Ntabwo byari uko iduka ritabikora; ni uko inzira itari ikomeye bihagije kuri kiriya gice cyihariye cya geometrie n'amateka yo gutunganya. Noneho, turi abafana kubijyanye no kuterekana gusa kode yo kuvura ubushyuhe, ariko tunaganira ku rugendo rw'igice ku ziko.
Nibindi bigenzura kubitanga. Amaduka akorana gusa nubushyuhe kubapiganwa bo hasi ni ibendera ritukura. Urashaka umufatanyabikorwa ugenzura cyangwa ukurikirana cyane iki gikorwa. Urebye igipimo cya QSY, gikubiyemo gukina no gutunganya byuzuye, birakwiriye ko witega ko bafite uburyo bugenzurwa, buhurijwe hamwe bwo gutunganya amashyuza kubyo bakora idasanzwe. Uku gukomeza kuva mucyuma gishongeshejwe kugeza igice cyarangiye munsi yinzu, cyangwa munsi yubuyobozi bukomeye, bigabanya ubu bwoko bwo kunanirwa guhuza.
Sekibi iri muburyo burambuye: Gusudira, Kurangiza Ubuso, no Kugenzura
Ntibisanzwe ko igice cya Incoloy kibaho mu bwigunge. Akenshi ikenera gusudira mubindi bice, kandi iyi ni umwihariko ubwayo. Gukoresha icyuma cyuzuza nabi cyangwa gazi ikingira, cyangwa uburyo budasanzwe bwo gutunganya ubushyuhe bwa post / nyuma yo gusudira, burashobora gushiraho akarere gakomeye, gashobora kwangirika kuruhande rwikirenga. Buri gihe nshimangira uburyo bwo gusudira bujuje ibisabwa (WPS) kumanota nyayo no kuyashyira mu bikorwa, kandi kenshi kuri coupons yikizamini uhereye kubintu bimwe.
Noneho hariho kurangiza. Ubuso bwakorewe kumaso yo gufunga biratandukanye nimwe kumuhanda wa gazi yo hejuru. Kubishobora kwangirika, rimwe na rimwe birasobanuwe neza kandi byoroshye, ariko inzira igomba guhuzwa na nikel-chromium-molybdenum ivanze nka Incoloy 625, ntabwo ari uburyo busanzwe butagira umwanda. Twigeze gusubizwa ibice kubera ingese zo hejuru - byagaragaye ko chimie ya passiwasi yari ikaze cyane kubintu bya molybdenum yihariye, bigatera etch yatoranijwe aho kuba urwego rukingira.
Hanyuma, ubugenzuzi. Kugenzura ibipimo byatanzwe. Ariko kubanegura Ibice bivanze, urareba PT / MT kubibazo byubuso, RT cyangwa UT kugirango byumvikane neza imbere, kandi akenshi PMI (Positive Material Identification) kugirango ugenzure urwego ruvanze kumarembo, kwiruka, nigice ubwacyo. Kuvanga bibaho. Nabonye pallet ya Incoloy 825 ihinduka 316L kuko tagi yahinduwe mububiko. PMI n'imbunda ya XRF y'intoki yarayifashe mbere yuko ibice bitangira gukora. Nibigenzurwa byoroshye bikiza umutwe urwibutso.
Igiciro n'Agaciro: Kubara Iteka
Incoloy ntabwo ihendutse. Igiciro cyibikoresho biri hejuru, gutunganya birasaba, kandi ubugenzuzi burakomeye. Biragerageza gushakisha ikiguzi cyo kuzigama, ariko ibi nibisanzwe ubona ibyo wishyura kuri domaine. Guhitamo utanga gusa kubiciro byigice ni inzira yihuse kubibazo byizewe. Agaciro ntabwo kari mubice bihendutse; ni mubice bimara igishushanyo mbonera mubuzima bwo guhana nta gutsindwa.
Kuzigama kwukuri bibaho mugushushanya kubikorwa (DFM) ibiganiro hakiri kare. Iradiyo irashobora kongerwa gato kugirango iteze imbere umusaruro wa casting kandi igabanye guhangayika? Kwihanganirana birashobora kugabanuka kuva ± 0.05mm kugeza kuri 0.1mm bitagize ingaruka kumikorere, bikiza igihe kinini cyo gutunganya ibintu bikomeye? Umufatanyabikorwa mwiza wo gukora, nkuwo wasobanuwe kuri https://www.tsingtaocnc.com, igomba kwitabira ibi biganiro. Ibikorwa byabo byigihe kirekire byerekana ko babonye ibishushanyo bihagije kugirango batange ibitekerezo bifatika bya DFM bitezimbere imikorere nigiciro, aho gufata icapiro no kubisubiramo.
Rimwe na rimwe, icyemezo gikwiye nugukoresha ibikoresho byo murwego rwo hasi hamwe nigishushanyo gikomeye cyangwa uburinzi bwiyongera (nka coatings). Ariko iyo ibidukikije bya serivisi - tuvuge, sisitemu ya gaz ya disulfurizasi, amariba ya gaz, cyangwa gutunganya ubushyuhe bwo hejuru-bisaba Incoloy, ntawusimbuza. Noneho, intumbero ihinduka mugukora ibihimbano bitagira inenge. Ishoramari riri mukurinda igihe ntarengwa cyateganijwe, kigabanya igiciro cyambere.
Kureba Inyuma no Kujya Imbere
Tekereza ku myaka mirongo ibiri ikikije ibyo bikoresho, ubwihindurize bwabaye bworoshye ariko bukomeye. Ibihimbano byahinduwe byahinduwe kugirango bikore neza, hamwe nubuhanga bwo gukora nka Imashini ya CNC kandi ibizamini bidasenya byabaye byinshi. Nyamara, imbogamizi zingenzi ziracyahari: gusobanukirwa imyitwarire yibikoresho birenze urupapuro rwamakuru, kubaha intambwe zose zuruhererekane rwibikorwa, kandi ntuzigere utekereza ko inzira isanzwe izahita itanga igice cyiza.
Yizewe cyane Ibice bivanze Nabonye biva mubufatanye aho injeniyeri, amasoko, ninganda biri hamwe, kandi aho utanga isoko afatwa nkumufatanyabikorwa wa tekiniki. Nibijyanye no gusangira serivisi yuzuye - ukwezi kwubushyuhe, ibitangazamakuru, ibikorerwa imizigo - kugirango bashobore gukoresha ubumenyi bwabo mubikorwa neza. Irimo kuva mubikorwa byubucuruzi bijya mubyifuzo.
Mu kurangiza, irateka kuri ibi: kwerekana Incoloy ni siyanse, ariko kubyara umusaruro wa Incoloy ni ubukorikori. Birasaba kuvanga ubumenyi bwa metallurgjiya, uburambe bwububiko bwububiko, hamwe no kudahwema kwitondera amakuru arambuye. Ibigo bimaze imyaka ibikora, binyuze mukuzunguruka kwitsinzi hamwe namasomo ababaza yize, nizo zihindura imikorere-yimikorere ihanitse cyane mubice bikora cyane ushobora gushingiraho. Ngiyo itandukaniro riri hagati yigice gihura nicapiro nigice kibaho kwisi.
