Gukora ibishishwa byigenga byicaye ku masangano yubumenyi bwibikoresho no gukora neza. Kubaguzi ba OEM naba injeniyeri bashakisha ibice byangirika, ubushyuhe bwo hejuru, cyangwa kwambara-bidukikije, guhitamo amavuta nuburyo bukoreshwa birashobora kumenya niba igice cyarokotse ubuzima bwacyo cyangwa cyananiwe imburagihe. Bitandukanye no gukora aluminiyumu cyangwa ibyuma byoroheje, gukorana nuduseke twihariye bitangiza uburyo bukomeye bwa Windows, kwambara ibikoresho byihuse, hamwe nigiti kinini kuri buri cyiciro - kuva gushushanya kugeza ubugenzuzi bwa nyuma.
Iyi ngingo irasuzuma ibintu bifatika byo gutunganya ibicuruzwa biva mu mahanga: ibisanzwe bivangwa muri rusange, uko bitwara munsi yigikoresho cyo gutema, ibishushanyo mbonera bisaba kwitabwaho cyane, nuburyo abaguzi bashobora gusuzuma niba uwabitanze afite ibikoresho byukuri kubikorwa. Intego ntabwo ari uguhindura buri musomyi mumashini, ahubwo ni ugutanga imiterere ya tekiniki ikenewe kugirango ubaze ibibazo byiza, utegure RFQs isobanutse, kandi wirinde ubwumvikane buke buhenze hagati yubushakashatsi bwakozwe nukuri.
Gukora Imashini Yumukoresha Niki?
Gutunganya ibicuruzwa biva mu mahanga bivuga kubyara ibicuruzwa biva mu byiciro byagenwe, byahimbwe ku gishushanyo cy’umukiriya, ibisobanuro bifatika, hamwe n’ibipimo byemewe. Ikintu "gakondo" gikora mubyiciro bibiri: ibikoresho akenshi byatoranijwe kugirango bihuze uburyo bwihariye bwo kurwanya ruswa, imbaraga zubushyuhe bwo hejuru, cyangwa kwambara aho guhitamo kurutonde rwibigega bisanzwe; na geometrie, kwihanganira, hamwe nibisabwa kugenzurwa bisobanurwa na porogaramu aho kuba ibicuruzwa bisanzwe.
Ibi bitandukanya imigenzo ya alloy gutunganya nibikorwa rusange bya CNC akazi muburyo butandukanye. Ibikoresho ubwabyo birashobora gushika nka fagitire mpimbano, kubika ibicuruzwa, cyangwa isahani aho kuba ibigega bisanzwe, bisaba ingamba zitandukanye kandi zikomeye. Ibipimo byo gutema bigomba gutezwa imbere hafi yumurimo wo kunaniza akazi, ubukana bwumuriro, hamwe nubushyuhe bukabije aho gutizwa muri progaramu rusange yicyuma cyangwa aluminium. Kandi kubera ko amavuta adasanzwe akunze gutwara ibintu byigiciro cyinshi kandi nigihe kinini cyo kuyobora, marike yo gusibanganya ni ndende - ikosa rimwe ryo gutunganya imashini ya nikel irashobora kwerekana igihombo kinini mbere yuko urupapuro rwa mbere rwo kurangiza rutangira.
Gutunganya ibicuruzwa byifashishwa mubisanzwe bisobanurwa mugihe igice kigomba gukora mubihe bibuza ibikoresho bisanzwe: ibikoresho byo gutunganya imiti bigaragarira mubitangazamakuru bikaze, ibice bya peteroli na gaze bisaba kurwanya serivisi zisharira, ibyuma bifata ubushyuhe bwinshi hamwe na trim trim, hamwe no kwambara ibice bidashobora gusiga amavuta. Muri ibi bihe, guhitamo amavuta hamwe nuburyo bwo gutunganya ntabwo ari ibyemezo byigenga - bigomba gutezwa imbere hamwe.
Ibikoresho Rusange Byibikoresho byo Gukora Imashini
Amavuta akunze kugaragara mubisabwa gutunganyirizwa ibicuruzwa bigwa mumiryango myinshi, buriwese ufite imiterere yihariye yo gutunganya igaragaza uburyo igice kigomba gutegurwa no kuvugwa.
Ibyuma bitagira umwanda hamwe nudukoko twangirika Gupfundikanya ibintu byinshi uhereye kubigereranirizo byoroshye-gutondekanya amanota kugeza kuri-alloy-austenitike na duplex amanota akora cyane. Alloy 28 (UNS N08028), kurugero, isobanurwa kubidukikije byangirika birimo aside ya fosifori itose hamwe n amariba ya gaz ya gaz, ariko nikel nyinshi hamwe na chromium bitanga ubukana bwinshi kandi bikunda kumeneka no kwubaka mugihe cyo guhinduka. Impamyabumenyi nka 316L na 17-4 PH iraboneka cyane ariko iracyasaba kwitondera akazi gakomeye mugihe cyo gucukura no gukanda.
Nickel ishingiye ku mavuta nka Inconel 625 na 718 zerekanwe imbaraga zubushyuhe bwo hejuru no kurwanya ruswa muri peteroli na gaze, ikirere, no gutunganya imiti. Inconel 718 byumwihariko izwiho kugumana imbaraga mubushyuhe bwo hejuru, bivuze muburyo bukomeye bwo gukata no kwambara ibikoresho byihuse mugihe cyo gutunganya. Iyi mavuta nayo ikunda gukora cyane-akazi gakomeye, bivuze ko urumuri rurangiza urumuri rusunika aho gukata rushobora gusiga urwego rukomeye rwangiza igikoresho gikurikira.
Amavuta ya Cobalt, bikunze kugaragazwa nu manota ya Stellite, byatoranijwe kugirango birwanye kwambara muri trim trim, ibihuru, no gushiramo aho kwambara no kwangiza bitera impungenge. Urugero, icyogajuru cya 6 kizwiho gukomeza gukomera ku bushyuhe bwo hejuru no kurwanya ubukana bwumye, ariko imiterere yacyo idashobora kwangirika bituma bigorana imashini hamwe nibikoresho bisanzwe.
Titanium tanga imbaraga nyinshi-z-uburemere no kurwanya ruswa, cyane cyane mu kirere no mu buvuzi. Ubushyuhe buke bwumuriro butera guca ubushyuhe kwibanda kumurongo wigikoresho aho gusakara muri chip, kwihutisha ibikoresho no gutuma imicungire yubushyuhe ihangayikishwa cyane no gutunganya imashini.
Umuringa wumuringa hamwe na bronzes yihariye kugaragara mubisabwa bisaba amashanyarazi, gutwara ibintu, cyangwa kurwanya amazi yinyanja. Mugihe muri rusange byoroshye kuruta nikel cyangwa cobalt alloys, barashobora kwerekana ibibazo byabo hamwe na gummy chip hamwe no kugenzura hejuru.
Ingingo y'ingenzi kubaguzi nuko "alloy" atari icyiciro kimwe. Umuntu utanga imashini 304 ibyuma bidafite ingese abishoboye ashobora kuba adafite uburambe kumyitwarire ikomereye akazi ya Inconel 718, kandi iduka rihindura Monel 400 buri gihe birashobora gukenera guteza imbere uburyo bushya bwo gushinga Stellite. Ibisobanuro bifatika bigomba kuvugwa neza ku gishushanyo, hamwe n’ibipimo ngenderwaho (ASTM, UNS, EN, cyangwa bihwanye), kandi abatanga isoko bagomba kubazwa mu buryo butaziguye niba bafite uburambe bwambere kuri kiriya cyiciro cyihariye cyangwa umuryango wa hafi.
Inzira Zingenzi Zikoreshwa Mumashini Yumuti
Gutunganya ibice byabigenewe bisanzwe mubisanzwe bihuza inzira nyinshi, bikurikiranye kugirango bingane neza ibikoresho byo kuvanaho ibintu neza hamwe nuburinganire bwuburinganire.
Guhindura CNC Ikoresha ibintu bya silindrike-shaft, ibihuru, flanges, numubiri wa valve - kandi akenshi nigikorwa cya mbere kubice bitangira nkibihimbano. Ku mavuta adashobora kwihanganira ubushyuhe, guhinduranya bikuraho igice kinini cyibikoresho mugihe igihangano cyakazi kikiri kimeze neza, mbere yubuvuzi buri hagati bushobora gutangwa.
Gusya CNC itanga ibintu bigoye, imifuka, utudomo, hamwe na bolt. Muri nikel ishingiye kuri nikel, ibikorwa byo gusya bigomba kubara kubintu bikunda gukora cyane; Inzira zo gukata zemerera igikoresho guswera aho kwishora neza birashobora kwihuta kwambara no kwangiza isi. Umuvuduko ukabije wogutanga hamwe nibikoresho bya geometrike yagenewe gukata aho guhinga ningamba zisanzwe.
Imashini nyinshi-gutunganya no guhinduranya urusyo gabanya umubare wibisabwa bisabwa kubice bifite ibimenyetso biranga mumaso menshi. Kubikoresho byabigenewe byabigenewe, kugabanya kongera guhuza ntabwo ari ikibazo cyumusaruro gusa - buri cyiciro cyongeweho cyerekana uburyo bwo kwihanganira ibintu hamwe no gukemura ingaruka kumurimo uhenze.
Ibikorwa byo gukora umwobo—Gucukura, gusubiramo, kurambirana, no gukanda - bikwiye kwitabwaho byumwihariko mu mavuta yihariye. Urudodo rwa Inconel cyangwa Monel ifunga, kurugero, bizwi ko bigoye kubera akazi gakomeye hamwe ningaruka mbi. Imyitozo myiza akenshi ikubiyemo gutunganya imigozi muburyo bwo gukemura ibibazo mbere yo gukomera, ukoresheje insimburangingo ya PVD ikozwe neza hamwe na geometrie nziza, kandi ugahitamo umugozi uzunguruka hejuru yo gukata aho porogaramu ibemerera.
Gutunganya amashanyarazi (EDM) hamwe na EDM Rimwe na rimwe bikoreshwa mu nganda kubintu bigoye cyangwa bidashoboka kubyara hamwe nibikoresho bizunguruka mubikomeye cyangwa bigoye akazi. Nibikorwa rusange bisuzumwa aho kuba ibisobanuro byibikoresho runaka bitanga isoko. EDM itangiza kandi uburinganire bwayo bwite, harimo urwego rusubiramo rushobora gukurwaho mubikorwa bikomeye.
Inzira ikurikirana ubwayo nicyemezo cyo gushushanya. Inzira isanzwe kubintu bisobanutse neza bishobora kuba: gutunganya imashini → kugabanya imihangayiko cyangwa kuvura ubushyuhe hagati → igice cya kabiri → kuvura ubushyuhe bwa nyuma → kurangiza → kugenzura. Ishyirwaho ryokuvura ubushyuhe ningirakamaro, kuko ubukana nuburinganire bwikigero gihinduka kuri buri cyiciro.
Gukora Ibibazo hamwe na Alloys idasanzwe
Ingorane zo gutunganya amavuta yihariye yanditse neza mubuvanganzo bwa tekiniki, ariko ingaruka zifatika kubaguzi akenshi ntizihabwa agaciro. Imiterere imwe ituma umusemburo wifuzwa muri serivisi - imbaraga nyinshi mubushyuhe, kurwanya ruswa, kwihanganira kwambara - nibyo rwose bigoye kugabanya.
Kwambara ibikoresho ni ikibazo cyihuse. Nickel ishingiye kuri Nickel hamwe na cobalt ikubiyemo karbide zikomeye kandi zigumana imbaraga mugihe cyo kugabanya ubushyuhe, bigatuma kwambara nabi no gufatira ku bikoresho byo gutema. Mugihe cyo gukora, ibi bisobanurwa mubuzima bugufi bwibikoresho, guhindura ibikoresho kenshi, hamwe ningaruka nini yigikoresho cyambarwa cyangiza pass yanyuma.
Gukomera ku kazi bibaho mugihe igikoresho cyo gukata kinyerera hejuru aho gukata neza munsi yacyo. Amashanyarazi ya Austenitike, amavuta ya nikel, hamwe na cobalt alloys byose birashoboka. Ingaruka zifatika nuko "gukata byoroheje" bishobora gukomera hejuru kandi bigatuma gukora nyuma bigorana. Abakanishi babikemura mugukomeza ibiryo bihagije hamwe nubujyakuzimu bwo gukata kugirango binjire munsi yurwego rukomeye, no gukoresha ibikoresho bikarishye, byiza-rake.
Ubushuhe niyongereye nubushyuhe buke bwumuriro mwinshi udasanzwe. Titanium na nikel bivanze ntibitwara ubushyuhe kure yikibanza gikata neza, bityo igikoresho cyibikoresho bikurura ubushyuhe bwinshi. Ibi byihutisha ikwirakwizwa no kwambara kwa okiside kandi birashobora gutuma habaho gucana ubushyuhe bwa karbide. Umuvuduko ukabije wogukonjesha, guhitamo neza, hamwe nubwihuta bwubuso bwibisanzwe ni ingamba zisanzwe zo guhangana.
Kugenzura imitwe bigenda bigorana nkuko ibinure bigenda bikomera kandi bigahinduka. Chip ndende, ikomye muri nikel alloys irashobora kuzenguruka igikoresho nigikorwa, bigatuma ubuso bubi burangira hamwe nibikoresho bishobora kumeneka. Shyiramo geometrike hamwe na chip yameneka yagenewe kuvangwa no kugabanya ibintu ni ngombwa.
Kugoreka no guhangayika ni ngombwa cyane cyane kubice bikikijwe cyangwa bitamenyerewe. Igikorwa cyo kuvanaho ibikoresho ubwacyo kigabanya imihangayiko yimbere, kandi niba ibyo bidacunzwe binyuze mumafaranga akwiye, intambwe yo kugabanya imihangayiko, hamwe ningamba zo kurangiza, igice gishobora kwimuka nyuma yo gutunganywa kwa nyuma bikananirwa kugenzura ibipimo.
Kubaguzi, uburyo bufatika ni uko amagambo yatanzwe ayobora ibihe hamwe nibiciro kubice byihariye bivanze byerekana ibi bintu. Amagambo agaragara ari make adasanzwe arashobora kwerekana ko utanga isoko atigeze abara neza ibikoresho hamwe niterambere ryakazi akazi gasaba.
Igice cyo Gushushanya Ibitekerezo bya Customer Alloy Machine
Ibishushanyo mbonera byafashwe murwego rwo gushushanya bigira ingaruka zingana kubiciro nibishoboka byo gutunganya ibicuruzwa byabigenewe. Mugihe umukanishi ashobora kubona uburyo bwo gutanga ibintu bitoroshye, uburyo buhendutse cyane ni ugushushanya imyitwarire yibikoresho kuva mugitangira.
Kugaragaza neza ibikoresho. Igishushanyo kigomba kwerekana urwego ruvanze, igipimo gikurikizwa (urugero, UNS N07718 cyangwa ASTM B637 kuri Inconel 718), uburyo bwo kuvura ubushyuhe, nibisabwa kugirango umuntu yemeze ibikoresho. Ihamagarwa ryibintu bidasobanutse rihamagarira gusimburwa cyangwa kwitiranya ibintu bidashobora kugaragara kugeza igice kiri muri serivisi. Kuvangavanze bifite ibintu byinshi-bifatanye nu myaka, urugero - imiterere yagenwe igomba guhuza uburyo bwo gutunganya, kubera ko ubukana butandukanye cyane hagati yabo.
Ongera usuzume kwihanganira ubushobozi bwibintu. Amavuta adasanzwe yunvikana cyane no kugoreka-kugoreka no guhangayika gusigaye kuruta ibikoresho bisanzwe. Kugaragaza kwihanganira gukomeye kurukuta ruto cyangwa birebire, ibintu byoroshye muri Inconel birashobora kugerwaho mubuhanga ariko bihenze cyane. Ubworoherane bugomba kwerekana ibisabwa bikora, ntabwo gutegura amasezerano.
Reba uburebure bwurukuta nibiranga ibipimo. Inkuta ntoya ziranyeganyega munsi yimbaraga zogukata, kandi mumashanyarazi akomeye, urukuta rugenda rushobora kubyara ibiganiro hamwe nubuso bukomeye bigoye kurangiza. Umufuka wimbitse hamwe nuduce duto muri nikel cyangwa cobalt alloys bisaba ibikoresho birebire, byoroshye bikunda gutandukana no kumeneka. Niba igishushanyo kibyemerera, kongera inguni ya radii, kwirinda ahantu hafunganye cyane, no gukomeza ibice byinshi byurukuta bizamura imashini.
Gahunda yo guhuza no gukora. Ibice bigoye bivanze akenshi ntibishobora kuboneka neza, cyane cyane iyo geometrie yanyuma iba yoroheje cyangwa idasanzwe. Ibishushanyo mbonera bitanga clamping itajegajega kandi isobanutse neza ya datum irashobora kugabanya imiterere igoye kandi igatezimbere guhuza.
Sobanura neza ubusugire bwibisabwa hejuru. Kubikorwa byingenzi - cyane cyane mu kirere no mu mavuta na gaze - igishushanyo kigomba kwerekana niba ibintu biterwa nubushakashatsi bwakozwe nkibice byera, microcrake, cyangwa guhangayika bikabije ntibyemewe. Niba igice kizasuzumwa kuri ibi bintu, utanga isoko agomba kumenya mbere yo gusubiramo.
Tanga amakuru yuzuye. Moderi ya 3D yonyine ntabwo ihagije kubice byabigenewe. Igishushanyo cya 2D kigomba gutwara ibintu byihariye, kwihanganira muri rusange, ibisabwa byo kurangiza hejuru, ibintu biranga ubuziranenge, hamwe nubugenzuzi bwihariye cyangwa ibyangombwa bisabwa. Porogaramu isobanutse neza igabanya amahirwe yo gutinda gusobanurwa kandi ikemeza ko amagambo ashingiye kumurongo umwe.
Kugenzura Ubuziranenge no Kugenzura Mumashini Yumukoresha
Kugenzura ubuziranenge kubice byihariye bivanze birenze ubugenzuzi. Ibikoresho ubwabyo bigomba kugenzurwa, inzira igomba kugenzurwa, kandi igice cyanyuma kigomba kuba cyujuje igishushanyo n’ibipimo byemewe byemewe.
Kugenzura ibikoresho byinjira ni i Banza Kugenzura. Abatanga isoko bagomba gutanga ibyemezo bifatika bikurikirana ubushyuhe cyangwa ubufindo, kandi aho bibaye ngombwa, gukora igenzura ryigenga nka analyse ya spekitroscopique kugirango yemeze ibihimbano. Iduka rifite imashini zidasanzwe zigomba kugira uburyo bwanditse bwo kugenzura ibikoresho byinjira ugereranije n’amanota yagenwe, cyane cyane iyo ibikoresho bitangwa n’umukiriya cyangwa biva mu bicuruzwa bitabonetse neza.
Igenzura mugihe cyo gutunganya ifata ibibazo mbere yuko biba ibisakuzo. Ku ngingo za mbere, raporo-yambere yo kugenzura (FAI) raporo yerekana ibipimo bifatika kuri buri gishushanyo kiranga ni imyitozo isanzwe. Kubikorwa bikora, murwego rwo kugenzura ibipimo bikomeye, bifatanije no kugenzura ibikoresho-ubuzima, bifasha gukomeza guhuzagurika.
Igenzura rya nyuma igomba guhuza ibisabwa byavuzwe ku gishushanyo. Kubice byabigenewe byabigenewe, ibi birashobora kubamo ubugenzuzi buringaniye hamwe nibikoresho bya kalibibateri cyangwa imashini yo gupima imashini (CMM), kugenzura amashusho kubutunenge bwubuso, gupima ububobere bwubuso, hamwe nibisobanuwe, ibizamini bidasenya nko gusiga irangi cyangwa kugenzura ultrasonic.
Inyandiko ni igice kidahabwa agaciro cyo kugenzura ubuziranenge. Impamyabumenyi, raporo yubugenzuzi, inyandiko-yubushyuhe, hamwe nicyemezo cyo guhuza igomba kuboneka kuri buri kintu. Ku nganda zagenzuwe, hashobora gukenerwa izindi nyandiko nka raporo yo kugenzura ingingo ya mbere hamwe nimpapuro zujuje ibyangombwa.
Abaguzi basuzuma ubushobozi bwabatanga isoko bagomba kubaza ibibazo byihariye: Nibihe bikoresho bikoreshwa mugusuzuma bwa nyuma? Nigute ibintu byakurikiranwa neza? Nubuhe buryo bukoreshwa mugihe habonetse ibitagenda neza? Utanga isoko ushobora gusubiza ibyo bibazo yerekeranye nuburyo bwanditse arashobora gutanga ibisubizo bihamye kuruta uwasubije mumagambo rusange.
Nigute wahitamo imashini itanga imashini itanga ibikoresho
Guhitamo utanga ibicuruzwa byabigenewe bikoreshwa mugusuzuma ubushobozi burenze urutonde rwibikoresho rusange bya CNC. Ibintu bikurikira birakwiye gukora iperereza mbere yo gutanga itegeko rya mbere.
Yerekanye uburambe hamwe numuryango wihariye wa alloy. Ubunararibonye rusange bwa CNC ntabwo bumeze nkubunararibonye hamwe na nikel ishingiye kuri cobalt. Baza ingero z'ibice byakorewe mu cyiciro cyerekanwe ku gishushanyo cyawe, cyangwa hafi ya metallurgji ya hafi. Utanga ibicuruzwa yakoze Inconel 718 azagira aho atangirira kuri Inconel 625; umuntu wakoranye gusa nicyuma kidafite ingese.
Ubushobozi bwiterambere. Imashini idasanzwe ikoreshwa cyane isaba guteza imbere ibipimo byo kugabanya, guhitamo ibikoresho, hamwe nuburyo bwo gukora akazi gashya. Utanga isoko agomba kuba ashoboye gusobanura uburyo begera amavuta mashya cyangwa ibintu bitoroshye - niba bakora ibizamini, bagisha inama ibyifuzo byabatanga, cyangwa bakishingikiriza ibipimo byanditse kuva kukazi kambere.
Ibikoresho nibikoresho bikwiranye nibikoresho. Gutanga umuvuduko ukabije wogutanga ibikoresho, ibikoresho byimashini zikomeye, hamwe nibikoresho byabugenewe bivangwa nubushyuhe ntibisanzwe. Amaduka akora cyane cyane imashini ya aluminiyumu irashobora kugira imashini hamwe na sisitemu yo gukonjesha itandukanijwe na nikel.
Kugenzura no gukora inyandiko. Nkuko byaganiriweho hejuru, ubushobozi bwo kugenzura ibikoresho, kugenzura ibipimo bikomeye, no gutanga inyandiko zikurikiranwa ni ngombwa kubikorwa byabigenewe.
Itumanaho mugihe cyo gusubiramo. Utanga isoko abaza ibibazo bisobanutse kubyerekeranye nibintu bifatika, ibintu bikomeye, cyangwa ibisabwa byo kugenzura mugihe cyo gusubiramo amagambo arashobora kumenya ingaruka ziterwa ninganda mbere yuko ziba ibibazo. Amagambo ageze nta kibazo ashobora kwerekana ko igishushanyo kitasuzumwe birambuye.
Ibihe byukuri byo kuyobora. Gutunganya ibicuruzwa biva mu mahanga bikubiyemo ibihe birebire kuruta ibikoresho bisanzwe, kandi kugura ibikoresho kumanota yihariye birashobora kongera ibyumweru. Utanga isoko asubiramo igihe cyagereranijwe nibice bya aluminium agomba gusabwa gusobanura ishingiro ryabyo.
Mugihe utegura RFQ yo gutunganya ibicuruzwa byabigenewe, shyiramo igishushanyo cyuzuye hamwe namakuru yatanzwe, ibisobanuro bifatika hamwe nibisanzwe, ubwinshi nibisabwa, kugenzura no gutanga ibyangombwa, hamwe nimbogamizi zizwi zizwi. Kurangiza amakuru menshi, nukuri kandi ugereranije amagambo yatanzwe.
Inganda zisanzwe zikoreshwa mubikorwa bya Custom Alloy Machine Ibice
Porogaramu ikurikira irerekana aho ibicuruzwa bivangwa na mashini bikoreshwa mubisanzwe. Basobanura imyitozo yinganda muri rusange kandi ntabwo igenewe nkitangazo ryurutonde rwabakiriya runaka cyangwa uburambe bwumurenge.
Amavuta na gaze ibice birimo imibiri ya valve, ibiti, intebe, ibifunga, hamwe nibihuru byerekanwe na serivisi zisharira, umuvuduko mwinshi, hamwe nibitangazamakuru byangirika. Amavuta nka Inconel 625 na 718 arasanzwe kumuvuduko ukabije, ubushyuhe bwo hejuru cyane hamwe na valve ikoreshwa, mugihe Monel 400 isobanurwa mumazi yo mu nyanja hamwe na serivisi yangiza ubushyuhe buke. Inzitizi zo gukora zirimo gushiramo urudodo, gukomera-akazi mugihe cyo gucukura, no gukomeza guhagarara neza mubice bifite ibice bito.
Gutunganya imiti ibikoresho bishingiye ku mavuta adashobora kwangirika kuri pompe, valve, reaction, hamwe noguhindura ubushyuhe. Alloy 28 nibindi bisa na-nikel yo hejuru itagira amanota yagenwe kubidukikije bikabije harimo aside fosifori itose hamwe nibitangazamakuru birimo chloride. Imashini yibandaho ni ukugera ku buso burangiza kwangirika kwangirika no gukomeza kwihanganira ibimenyetso bifatika.
Amashanyarazi n'ingufu Porogaramu ikoresha ubushyuhe butarwanya ubushyuhe kubintu bya turbine, ibyuma byo gutekesha, hamwe nubushyuhe bwo hejuru. Amavuta ya Nickel agumana imbaraga mubushyuhe bwo gukora bworoshya ibyuma bisanzwe, ariko kubitunganya bisaba gucunga neza ubushyuhe no guhitamo ibikoresho.
Imashini zinganda no kwambara ibice vuga amavuta ya cobalt nibindi bikoresho birwanya kwambara kubihuru, gushiramo, hamwe nuyobora aho gusiga amavuta bidashoboka cyangwa aho kwambara nabi. Ibice bya satelite birasanzwe muri valve trim na pompe impeta.
Ikirere no kwirwanaho Porogaramu, Mugihe hiyongereyeho ibyangombwa bisabwa byongeweho, koresha ibicuruzwa byabigenewe kubikoresho byubaka na moteri yegeranye. Titanium na nikel bivanze byiganje, kandi ibisabwa mubisabwa mubisanzwe harimo kwihanganira gukomeye, kugenzura ibyakozwe, no kugenzura ubusugire bwubutaka.
Ku baguzi, akamaro k'izi porogaramu ntabwo ari uko gusa uwatanze isoko yakoraga mu nganda imwe, ahubwo ni uko utanga isoko yahuye kandi agakemura ibibazo byo gutunganya ibintu bijyanye nibikoresho n'ubwoko bw'igice. Utanga ubunararibonye bwa peteroli na gaze azasobanukirwa urudodo nibisabwa gushyirwaho muruganda; utanga ibintu afite uburambe bwo gutunganya imiti azaba amenyereye kubora-biterwa no kurangiza ibisabwa.
Ibibazo
Ni iki gitandukanya imashini isanzwe ikoreshwa na CNC isanzwe?
Itandukaniro ryibanze ni imyitwarire yibintu hamwe niterambere ryibikorwa bisabwa. Umuti udasanzwe ukora-gukomera, kugumana imbaraga mukugabanya ubushyuhe, no kwambara ibikoresho byihuse kuruta ibikoresho bisanzwe. Gukora ibipimo, gutoranya ibikoresho, no guhuza ibikoresho bigomba gutezwa imbere cyangwa guhuza imiterere yihariye hamwe na geometrie aho gukurwa muri gahunda zisanzwe.
Ni ubuhe buvanganzo busabwa cyane mugukora imashini?
Ibyifuzo bisanzwe birimo ibyuma bidafite ingese (300-serie, 17-4 PH, hamwe n amanota menshi cyane nka Alloy 28), ibinyomoro bishingiye kuri nikel (Inconel 625 na 718), ibinyobwa bishingiye kuri cobalt (amanota ya Stellite), hamwe na titanium. Guhitamo bikwiye biterwa na serivisi ya serivisi, imbaraga zisabwa, hamwe na ruswa cyangwa kwambara.
Ni ukubera iki ibice byabigenewe bigura ibiciro birenze ibice bisa muri aluminium cyangwa ibyuma byoroheje?
Igiciro kinini cyibikoresho, igihe kinini cyo gutunganya ibihe bitewe no gutinda kugabanya ibipimo no guhinduranya ibikoresho kenshi, kongera ibisabwa byo kugenzura, hamwe n’ibyago byinshi byo gusiba byose bigira uruhare. Ibikoresho ubwabyo birashobora gutwara inshuro nyinshi kuri kilo kuruta ibyuma bisanzwe, kandi igihe cyo gutunganya gishobora kuba kirekire cyane bitewe na alloy hamwe nibice bigoye.
Ni ayahe makuru nakagombye gushyiramo muri RFQ yo gutunganya ibicuruzwa byabigenewe?
Shyiramo igishushanyo cya 2D cyuzuye hamwe nibisobanuro bifatika (urwego, urwego, nuburyo bimeze), kwihanganira, ibisabwa kurangiza hejuru, ibiranga ibintu bikomeye, ubwinshi, ibisabwa byo gutanga, hamwe nibisabwa cyangwa ibyangombwa bisabwa. Moderi ya 3D irafasha ariko ntigomba gusimbuza igishushanyo nkigisobanuro cyamasezerano yigice.
Nigute nshobora kugabanya ibyago byo kugoreka ibice byoroshye cyane?
Korana nuwabitanze mugihe cyo gusuzuma kugirango umenye ibintu bikunda kugoreka. Gushushanya impinduka nkuburebure bwurukuta rumwe, radiyo ihagije, hamwe na clamping igaragara irashobora gufasha. Utanga isoko arashobora kandi gusaba uburyo bukurikirana hamwe nintambwe yo kugabanya ibibazo cyangwa imashini itoroshye / ubushyuhe-bwo kuvura / kurangiza.
Ni izihe nyandiko zigomba guherekeza ibice byabigenewe?
Nibura, ibyemezo byibikoresho bikurikiranwa kuri tombora na raporo yubugenzuzi. Ukurikije ibyasabwe, inyandiko zinyongera zishobora kubamo raporo yubugenzuzi bwingingo ya mbere, inyandiko zivura ubushyuhe, ibisubizo byikizamini bidasenya, hamwe nicyemezo cyo guhuza.
Umwanzuro
Gukora ibishishwa byigenga ntabwo ari CNC gusa ikoreshwa mubintu bitandukanye. Umutungo wa alloy uhindura ibikoresho, uko bikurikirana, ibisabwa byo kugenzura, hamwe nubukungu bwakazi. Kubaguzi ba OEM naba injeniyeri, inzira yizewe kumushinga wagenze neza nukugaragaza neza ibikoresho, gushushanya hamwe nimyitwarire ya alloy mubitekerezo, hanyuma ugahitamo uwabitanze ashingiye kuburambe bwerekanwe numuryango wihariye aho kuba ubushobozi rusange bwo gutunganya wenyine.
RFQ yateguwe neza, igishushanyo kigaragaza ibisabwa mumikorere nta kwihanganira gukenewe bitari ngombwa, hamwe no kuganira hakiri kare kubyerekeranye nibintu byateganijwe hamwe nibiteganijwe kugenzurwa bizakora byinshi mugucunga ibiciro no kuyobora igihe kuruta icyemezo kimwe nyuma yimikorere. Niba ufite ibisabwa, nyamuneka twandikire.
