Tsika alloy machining inogara pamharadzano yesainzi yezvinhu uye kugadzira chaiko. Kune vatengi veOEM uye mainjiniya ekutsvagisa zvinhu zvekuora, kudziya kwepamusoro, kana kupfeka-akakosha nharaunda, sarudzo yealloy nemagadzirirwo ayo anogadzirwa anogona kuona kana chikamu chinorarama hupenyu hwayo hwesevhisi kana kutadza nguva isati yakwana. Kusiyana nekugadzira aruminiyamu kana simbi yakapfava, kushanda nearuminiyamu yakakosha kunosuma mahwindo akaomesesa, maturusi anokurumidza kupfeka, uye masiteki epamusoro padanho rega rega-kubva pakudhirowa kusvika pakuongorora kwekupedzisira.
Chinyorwa ichi chinoongorora chokwadi chinoshanda chetsika alloy machining: ndeapi maalloys anowanzo kutsanangurwa, maitiro avanoita pasi pechishandiso chekucheka, magadzirirwo api anoda kutariswa zvakanyanya, uye kuti vatengi vanogona kuongorora sei kana mutengesi akashongedzerwa basa racho. Chinangwa hachisi chekushandura muverengi wese kuita machinist, asi kupa mamiriro ehunyanzvi anodiwa kubvunza mibvunzo iri nani, kugadzirira maRFQ akajeka, uye kudzivirira kusanzwisisana kunodhura pakati pechinangwa chekugadzira uye chokwadi chekugadzira.
Chii chinonzi Custom Alloy Machining?
Tsika alloy machining inoreva kugadzirwa kwezvinhu zvesimbi kubva kumagiredhi alloy akatarwa, akagadzirwa kudhirowa yemutengi, kutsanangurwa kwezvinhu, uye maitiro ekugamuchira. Chinhu che "tsika" chinoshanda pamatanho maviri: iyo nyaya inowanzosarudzwa kune chaiyo kusanganiswa kwekushongedzwa kwecorrosion, kusimba kwepamusoro-tembiricha, kana kupfeka kushanda pane kusarudzwa kubva kukhathalogi yeyakajairwa stock; uye iyo geometry, kushivirira, uye yekuongorora zvinodiwa zvinotsanangurwa nekushandisa kwete neyakajairwa chigadzirwa chiyero.
Izvi zvinosiyanisa tsika alloy machining kubva kune general CNC basa basa munzira dzinoverengeka dzinoshanda. Izvo zvinhu pachazvo zvinogona kusvika sebillet yefogi, cast stock, kana ndiro kwete yakajairwa bar stock, inoda akasiyana ekugadzirisa uye roughing. Maparamita ekucheka anofanirwa kuvandudzwa akatenderedza alloy's work-harding maitiro, thermal conductivity, uye kupisa kuomarara pane kukweretwa kubva kugeneric simbi kana aluminium chirongwa. Uye nekuti maalloys akasarudzika anowanzo kutakura mutengo wakakwira zvakanyanya uye nguva dzekutungamira kwenguva refu, muganho wezvimedu wakatetepa-kamwe machining kukanganisa pane nickel-based forging inogona kumiririra kurasikirwa kukuru kusati kwatanga kupedzisa.
Tsika alloy machining inowanzotsanangurwa kana chikamu chinofanirwa kuita mumamiriro ezvinhu anodzora zvinhu zvakajairika: makemikari ekugadzira michina akaoneswa kune ane hukasha midhiya, oiri uye gasi zvikamu zvinoda kupikisa sevhisi yakasvava, yekupisa-tembiricha fasteners uye vharafu trim, uye kupfeka zvikamu zvisingagone kuzorwa. Muzviitiko izvi, sarudzo yealloy uye machining process haisi sarudzo dzakasununguka-dzinofanira kugadzirwa pamwe chete.
Common Alloy Materials for Custom Machining
Iwo alloys anowanzo sangana muzvikumbiro zvemuchina wetsika anowira mumhuri dzinoverengeka, imwe neimwe iine akasiyana machining maitiro anoumba magadzirirwo echikamu uye kutaurwa.
Stainless simbi uye corrosion-resistant alloys vhara yakafara spectrum kubva zvakati wandei machinable emahara-machining mamakisi kusvika akakwira-alloy austenitic uye duplex mamakisi anoshanda-akasimba zvine hukasha. Alloy 28 (UNS N08028), semuenzaniso, inotsanangurwa kune yakakomba nharaunda inoparadza inosanganisira wet phosphoric acid uye matsime egasi anovava, asi iyo yakakwira nickel uye chromium yemukati inoburitsa kuoma kwakanyanya uye tsika yekutyora chip uye kuvakwa-kumusoro panguva yekutendeuka. Magiredhi akaita se316L uye 17-4 PH anowanikwa zvakanyanya asi achiri kuda kutarisisa kuomesa-basa panguva yekuchera nekugogodza.
Nickel-based alloys seInconel 625 uye 718 inotsanangurwa kune yakakwirira-tembiricha simba uye kushora kuramba muoiri uye gasi, aerospace, uye makemikari kugadzirisa. Inconel 718 inonyanya kuzivikanwa nekuchengetedza simba pakupisa kwakakwira, izvo zvinoshandura zvakananga mumasimba ekucheka akakwira uye nekukurumidza kupfeka kwechishandiso panguva yekugadzira. Aya ma alloys anowanzo kuomesa basa-kuomesa, zvichireva kuti kupera kwechiedza kunopfuura kunokwesha pane kucheka kunogona kusiya yakaomeswa pamusoro pedhiri inokuvadza chinotevera chishandiso.
Cobalt-based alloys, kazhinji inomiririrwa neStellite mamakisi, anosarudzwa kuti asapfeke muvharuvhu trim, bushings, uye anoisa uko galling uye abrasive kupfeka zvinonetsa. Stellite 6, semuenzaniso, inozivikanwa nekuchengetedza kuomarara patembiricha yakakwira uye kuramba kukweshana kwakaoma, asi zvimiro zvayo zvekusapfeka zvinoita kuti zviome kuita muchina neyakajairwa maturusi.
Titanium alloys inopa huwandu hwesimba-ku-huremu reshiyo uye kusagadzikana kwekuora, kunyanya mune zvemuchadenga uye zvekurapa zvikumbiro. Kudzikira kwavo kwekushisa kunokonzera kupisa kupisa kuti kutarise kumucheto kwechishandiso pane kunyura muchip, kukurumidza kupfeka kwechishandiso uye kuita kuti kudziya kwemafuta kuve nechepakati machining kunetseka.
Copper alloys uye specialty bronzes inoonekwa mumashandisirwo anoda conductivity yemagetsi, kutakura zvinhu, kana kuramba kwemvura yegungwa. Nepo kazhinji zvichigoneka kupfuura nickel kana cobalt alloys, ivo vanogona kuunza matambudziko avo negummy chips uye pamusoro pekupedzisira kutonga.
Chinhu chakakosha kune vatengi ndechekuti "alloy" haisi chikamu chimwe chete. Mutengesi anogadzira 304 simbi isina simbi zvine hungwaru anogona kunge asina ruzivo nemaitiro ekuomesa-basa eInconel 718, uye chitoro chinoshandura Monel 400 nguva dzose chingave chichiri kuda kugadzira nzira nyowani yeStellite bushing. Zvinodiwa zvezvinhu zvinofanirwa kutaurwa zvakajeka padhirowa, nechiyero chinoshanda (ASTM, UNS, EN, kana chakaenzana) chakaonekwa, uye vatengesi vanofanirwa kubvunzwa zvakananga kana vaine ruzivo rwekare negiredhi iroro kana mhuri yepedyo.
Main Matanho Anoshandiswa muCustom Alloy Machining
Iyo machining yeyakajairwa alloy zvikamu zvinowanzo sanganisa akati wandei maitiro, akateedzana kuti aenzanise kubvisa zvinhu kunyatsoshanda kupesana nedimensional kurongeka uye kuvimbika kwepasi.
CNC kutendeuka inobata cylindrical features—shafts, bushings, flanges, and valve bodies—uye kazhinji kacho ndiko kekutanga kuvhiya kwezvikamu zvinotanga sefogi kana simbi yakakandwa. Kune alloys anodzivirira kupisa, kushanduka kwakakasharara kunobvisa huwandu hwezvinhu nepo workpiece ichiri munyoro, pamberi pekupisa kupisa kwepakati kunogona kutsanangurwa.
CNC kugaya inogadzira contours yakaoma, homwe, slots, uye mabhaudhi mapatani. Mune nickel-based alloys, milling mashandiro anofanira kuverengera maitiro ezvinyorwa zvekushanda-kuoma; nzira dzekucheka dzinobvumira chishandiso kukwesha pane kuita zvakachena zvinogona kukurumidzira kupfeka uye kukuvadza pasi pepasi. High-pressure coolant delivery and tool geometries yakagadzirirwa kuveura kwete kurima ndiwo mazano akajairika.
Multi-axis machining uye kutendeuka-chigayo kuderedza nhamba yekuseta inodiwa kune zvikamu zvine maficha pane akawanda zviso. Kune zvetsika alloy zvikamu, kudzikisira kugadzirisa zvakare hakungori kunetseka kwechigadzirwa-imwe neimwe yekuwedzera setup inounza inogona kushivirira stack-up uye kubata njodzi pane inodhura workpiece.
Kugadzira maburi-kuchera, kugadzirazve, kufinha, uye kubata-zvinofanirwa kutariswa mune alloys akakosha. Kukanda maInconel kana Monel fasteners, semuenzaniso, kunozivikanwa zvakanyanya kuoma nekuda kwekuomesa-basa uye njodzi yekurova. Maitiro akanakisa anowanzo sanganisira kugadzira tambo mune mhinduro-yakavharirwa mamiriro asati aoma zera, kushandisa yakapinza PVD-yakavharidzirwa inoisa ine positive rake geometry, uye kusarudza shinda inomonereka pamusoro pekucheka uko application inobvumira.
Electrical discharge machining (EDM) uye waya EDM dzimwe nguva anoshandiswa muindasitiri kune zvinhu zvakaoma kana zvisingagoneke kubudisa nemidziyo inotenderera mumichina yakaoma kana yekushanda-inoomesa. Uku kutarisisa kwakajairwa kwete chirevo chechero mudziyo wemutengesi. EDM inounzawo zvayo pamusoro pekutendeseka kwepamusoro, kusanganisira recast layer inogona kuda kubviswa mumashandisirwo akaoma.
Iyo nzira yekutevedzana pachayo isarudzo yekugadzira. Nzira yakajairwa yechikamu cheiyo alloy chaiyo inogona kunge iri: rough machining → kunyaradza kushushikana kana kupisa kwepakati kurapwa → semi-kupedza → yekupedzisira kupisa kurapwa → kupedzisa → kuongorora. Kuiswa kwekupisa kwekupisa kunokosha, nokuti kuoma uye kugadzikana kwechidimbu chechikamu chinoshanduka pane imwe neimwe nhanho.
Machining Matambudziko ane Special Alloys
Matambudziko ekugadzira maaloyi akakosha akanyorwa zvakanaka mumabhuku ehunyanzvi, asi maitiro avo anoshanda kune mutengi anowanzo kuderedzwa. Izvo zvakafanana izvo zvinoita kuti alloy idiwe mubasa-yakakwirira simba pakupisa, corrosion resistance, kupfeka kuramba-ndizvo chaizvo zvinoita kuti zviome kutema.
Kupfeka kwemidziyo ndiro dambudziko rinokurumidza kuitika. Nickel-based uye cobalt-based alloys ane hard carbides uye anochengetedza simba pakutemha tembiricha, zvichikonzera abrasive uye anonamira kupfeka pakucheka maturusi. Mugadziriro yekugadzira, izvi zvinoturikira kuhupenyu hupfupi hwematurusi, kazhinji kuchinja maturusi, uye njodzi huru yechishandiso chakasakara ichikuvadza kupasa kwekupedzisira.
Kushanda-kuomesa kunoitika kana mudziyo wekucheka uchikwesha pamusoro pepamusoro pane kucheka zvakachena pasi pawo. Austenitic Stainless steels, nickel alloys, uye cobalt alloys zvese zvinotapukira. Mhedzisiro inoshanda ndeyekuti "chiedza chekuchenesa chekucheka" chinogona kuomesa pasi uye kuita kuti machini anotevera anyanye kuoma. Machinist anogadzirisa izvi nekuchengetedza chikafu chakakwana uye kudzika kwekucheka kuti upinde pasi peyakaomeswa layer, uye nekushandisa yakapinza, yakanaka-rake tooling.
Heat concentration inowedzerwa nekuderera kwekupisa kwekushisa kweakawanda alloys anokosha. Titanium uye nickel alloys haaitise kupisa kure nenzvimbo yekucheka zvakanaka, saka mupendero wemidziyo unotora huwandu hwekupisa kunogadzirwa. Izvi zvinomhanyisa kupararira uye oxidation kupfeka uye zvinogona kutungamira mukupisa kwekuputika kwecarbide inoiswa. High-pressure coolant, yakafanira coating kusarudzwa, uye conservative surface sipidhi zviyero zvakajairwa.
Chip control kunowedzera kuoma sezvo alloys anowedzera kusimba uye kuwedzera ductile. Akareba, ane tambo machipisi mu nickel alloys anogona kutenderedza akatenderedza chishandiso uye workpiece, zvichikonzera kushata kwepamusoro kupera uye kungangoita kuputsika kwechishandiso. Isa geometries ane chip breakers akagadzirirwa chaiyo alloy uye yekucheka mamiriro akakosha.
Kukanganisa uye kusara kunetseka inonyanya kukosha kune dzakatetepa-madziro kana asymmetric zvikamu. Iyo nzira yekubvisa zvinhu pachayo inogovera zvakare kushushikana kwemukati, uye kana izvi zvikasadzorwa kuburikidza neakakodzera maredhiyo, nhanho-yekuzorodza, uye nzira dzekupedzisa, chikamu chinogona kufamba mushure mekupedzisira machining uye kutadza chiyero chekuongorora.
Kune vatengi, iyo inoshanda yekutora ndeyekuti quotation yekutungamira nguva uye mitengo yeakakosha alloy zvikamu zvinoratidza izvo chaizvo. Kotesheni inoratidzika kunge yakaderera zvakanyanya inogona kuratidza kuti mutengesi haasati anyatso verenga nezve maturusi uye magadzirirwo ebasa rinodiwa.
Chikamu Dhizaini Mafungiro eCustom Alloy Machining
Sarudzo dzedhizaini dzakaitwa padanho rekudhirowa dzine kukanganisa kusingaenzaniswi pamutengo uye kugona kwetsika alloy machining. Nepo machinist achigona kazhinji kuwana nzira yekugadzira chinhu chinonetsa, nzira inodhura-inoshanda ndeyekugadzira maitiro echinhu kubva pakutanga.
Rondedzera zvinyorwa zvizere. Dhirowa inofanirwa kutaura giredhi yealloy, chiyero chinoshanda (semuenzaniso, UNS N07718 kana ASTM B637 yeInconel 718), mamiriro ekurapa-kupisa, uye chero chinhu chinodiwa chitupa. Kudanwa kwezvinhu zvisinganzwisisike kunokoka kutsiviwa kana kuvhiringika kusingaonekwe kusvikira chikamu chave mubasa. Kune alloys ane akawanda mamiriro - annealed maringe nevakuru, semuenzaniso - iyo yakatarwa inofanirwa kuenderana nemachining kutevedzana, sezvo kuoma kwakasiyana zvakanyanya pakati pavo.
Ongorora kushivirira kunopesana nekugona kwezvinhu. Special alloys anonyanya kutarisisa kune machining-induced kukanganisa uye kusara kunetseka pane zvakajairika zvinhu. Kududza kushivirira kwakasimba pamadziro akatetepa kana kureba, mutete chimiro muInconel zvinogona kuitwa nehunyanzvi asi zvichidhura zvisingaite. Kushivirira kunofanira kuratidza kushanda zvinodiwa, kwete kunyora gungano.
Funga kukora kwemadziro uye chiyero chezvikamu. Masvingo matete anotsauka pasi pemasimba ekucheka, uye mukushanda-kuomesa alloys, rusvingo rwakatsauka runogona kubudisa chatter uye nzvimbo yakaoma iyo yakaoma kupedza. Homwe dzakadzika uye mitsetse yakatetepa mune nickel kana cobalt alloys inoda maturusi marefu, akatetepa ayo anowanzo kutsauka nekutsemuka. Kana iyo dhizaini ichibvumidza, kuwedzera kwekona radii, kudzivirira yakadzika yakamanikana slots, uye kuchengetedza mamwe mayunifomu emadziro zvikamu zvinovandudza machinability.
Ronga kugadzirisa uye kushanda. Complex alloy zvikamu zvinowanzoshaikwa zviri nyore kusungirira nzvimbo, kunyanya kana iyo yekupedzisira geometry iri nhete kana isingaite. Dhizaini maficha anopa yakagadzikana clamping uye akajeka datum mareferensi anogona kuderedza kuseta kuoma uye kugadzirisa dimensional kuenderana.
Tsanangura pamusoro pekuvimbika zvinodiwa zvakajeka. Pamashandisirwo akaomarara-kunyanya mumhepo neoiri uye gasi-kudhirowa kunofanirwa kutsanangura kana machining-induced surface maficha akadai semachena akaturikidzana, microcracks, kana kunyanyisa kusara kushushikana hazvigamuchirwe. Kana chikamu chichaongororwa kune aya mamiriro, mutengesi anofanira kuziva asati atora.
Ipa yakazara data package. Iyo 3D modhi yega haiwanzo kukwana kune yakajairwa alloy zvikamu. Iyo 2D dhizaini inofanirwa kutakura zvinhu zvakatemwa, kushivirira kwakajairwa, pamusoro pekupedzisira zvinodiwa, yakakosha-ku-mhando hunhu, uye chero yakakosha yekuongorora kana zvinyorwa zvinodiwa. Iyo yakajeka data package inoderedza mukana wekujekesa kunonoka uye inova nechokwadi chekuti makotesheni akavakirwa pachiyero chimwe chete.
Kudzora Kwemhando uye Kuongorora muCustom Alloy Machining
Kudzora kwemhando yezvikamu zvealloy zvetsika zvinopfuurira kupfuura kuongororwa kwedimensional. Izvo zvinhu pachazvo zvinofanirwa kusimbiswa, maitiro anofanirwa kudzorwa, uye chikamu chekupedzisira chinofanira kusangana nezvose zviri zviviri kudhirowa uye chero yakatsanangurwa yekugamuchirwa mwero.
Incoming material verification ndiyo yekutanga kuongorora. Vatengesi vanofanirwa kupa zvitupa zvinoteedzerwa pakupisa kana mujenya, uye pazvinenge zvichidiwa, ita yakazvimiririra ongororo senge spectroscopic ongororo yekusimbisa kuumbwa kwealloy. Chitoro chinogadzira maaloyi akakosha chinofanirwa kuve negwaro rakanyorwa rekutarisa zvinhu zvinouya zvichipesana negiredhi rakatarwa, kunyanya kana zvinhu zvacho zvichipihwa nemutengi kana kutorwa kubva kumugovera pasina kuteedzera kuzere.
In-process inspection panguva machining anobata matambudziko asati ava marara. Pazvinyorwa zvekutanga, mushumo wekutanga-chinyorwa chekuongorora (FAI) unonyora zviyero chaizvo zvichipesana nehunhu hwese hwekudhirowa ndiyo tsika yakajairika. Pamafambisirwo ekugadzira, in-process inotarisa pazviyero zvakakosha, zvakasanganiswa ne-turusi-hupenyu yekutarisa, kubatsira kuchengetedza kuenderana.
Kuongorora kwekupedzisira inofanira kufanana nezvinodiwa zvakataurwa pamufananidzo. Kune echinyakare alloy zvikamu, izvi zvinogona kusanganisira dimensional ongororo ine calibrated zviridzwa kana coordination yekuyeresa muchina (CMM), yekutarisa yekuona kuremara kwepasi, kuomarara kuyerwa, uye payakatsanangurwa, isingaparadze kuyedza senge dhayi inopinda kana ultrasonic ongororo.
Zvinyorwa chikamu chinowanzo tarisirwa pasi chekutonga kwehutano. Zvitupa zvezvinhu, mishumo yekuongorora, marekodhi ekurapa-kupisa, uye chitupa chekuenderana zvinofanirwa kuwanikwa kune imwe neimwe mijenya. Kune maindasitiri akadzorwa, mamwe magwaro akadai seyekutanga-chinyorwa chekuongorora mishumo uye maitiro ekugadzirisa marekodhi anogona kudiwa.
Vatengi vanoongorora kugona kwemutengesi vanofanirwa kubvunza mibvunzo chaiyo: Ndezvipi zviridzwa zvinoshandiswa pakuongorora kwekupedzisira? Material traceability inochengetedzwa sei? Ndeipi nzira kana iyo nonconformance yawanikwa? Mutengesi anogona kupindura mibvunzo iyi maererano nemaitirwo akanyorwa ane mukana wekuunza mhedzisiro inowirirana pane uyo anopindura chete mune zvakajairika.
Maitiro ekusarudza Yechinyakare Alloy Machining Supplier
Kusarudza mutengesi weyakajairwa alloy machining kunosanganisira kuongorora kugona kunodarika generic CNC shopu yemidziyo rondedzero. Zvinhu zvinotevera zvakakodzera kuongorora usati waisa odha yekutanga.
Akaratidza ruzivo nezve chaiyo alloy mhuri. General CNC chiitiko hachina kufanana neruzivo ne nickel-based kana cobalt-based alloys. Bvunza mienzaniso yezvikamu zvakagadzirwa kubva mugiredhi rakatsanangurwa padhirowa rako, kana kubva kuhama yepedyo yesimbi. Mutengesi akagadzira Inconel 718 achave nenzvimbo yekutanga yeInconel 625; uyo akangoshanda nesimbi isina tsvina haangadaro.
Maitiro ekuvandudza kugona. Special alloy machining kazhinji inoda kuvandudza maparamita ekucheka, sarudzo dzekushandisa, uye nzira dzekugadzirisa dzebasa idzva. Mutengesi anofanirwa kukwanisa kutsanangura maitiro avanoita alloy nyowani kana chinhu chinonetsa-kungave vachimhanyisa bvunzo, kubvunza kurudziro yevanopa maturusi, kana kuvimba nemaparamendi akanyorwa kubva kubasa rekutanga.
Equipments uye tooling zvakakodzera zvinhu. Yakakwira-kudzvanya inotonhorera kuburitsa, yakaoma muchina maturusi, uye maturusi akagadzirirwa kupisa-anodzivirira alloys hazvisi zvepasirese. Chitoro chinonyanya kugadzira aruminiyamu chinogona kunge chine michina uye inotonhodza masisitimu ayo ari kumucheto kune nickel alloys.
Kuongorora uye zvinyorwa zvinyorwa. Sezvakakurukurwa pamusoro apa, kugona kuonesa zvinhu, kuongorora hukuru hwakakomba, uye kupa zvinyorwa zvinoteedzera kwakakosha kune tsika alloy basa.
Kukurukurirana panguva yekutaura. Mutengesi anobvunza mibvunzo inojekesa nezvemamiriro ezvinhu, maficha akakosha, kana zvinodikanwa zvekuongorora panguva yekutora mazwi anogona kuona njodzi dzekugadzira dzisati dzava matambudziko. Kotesheni inosvika isina chero mibvunzo inogona kuratidza kuti iyo dhizaini haina kuongororwa zvakadzama.
Realistic kutungamirira nguva. Tsika alloy machining inosanganisira nguva refu yekutenderera pane zvakajairwa zvinhu, uye kutenga zvinhu zvemagiredhi akakosha kunogona kuwedzera mavhiki. Mutengesi anotora nguva yekutungamira inofananidzwa nezvikamu zvealuminium anofanira kubvunzwa kuti atsanangure hwaro hwazvo.
Paunenge uchigadzira RFQ yetsika alloy machining, sanganisira iyo yakazara yekudhirowa uye data package, iyo yezvinyorwa zvakajairwa neyakajairwa uye mamiriro, huwandu uye kuendesa zvinodiwa, kuongorora uye zvinyorwa zvinodiwa, uye chero zvinozivikanwa zvipingamupinyi zvekugadzira. Iyo yakanyanya kuzara ruzivo, iyo yakanyanya kunaka uye inofananidzwa makotesheni ichave.
Yakajairika Maindasitiri Zvishandiso zveCustom Alloy Machina Zvikamu
Zvishandiso zviri pazasi zvinoratidza uko tsika alloy machined zvikamu zvinowanzotsanangurwa. Ivo vanotsanangura maindasitiri maitiro mune zvakajairika uye haana kuitirwa sechirevo chechero mupi wevatengi runyorwa rwevatengi kana ruzivo rwechikamu.
Mafuta uye gasi zvinoriumba zvinosanganisira vharafu miviri, madzinde, zvigaro, fasteners, uye bushings akaoneswa sour service, high pressures, uye corrosive media. Alloys akadai seInconel 625 uye 718 akajairika kune yakakwirira-kudzvanywa, yakakwirira-tembiricha tsime uye mavharuvhu maapplication, nepo Monel 400 inotsanangurwa yemvura yegungwa uye yakaderera-tembiricha corrosive service. Machining matambudziko anosanganisira tambo galling, kushanda-kuomesa panguva yekuchera, uye kuchengetedza dimensional kugadzikana muzvikamu zvine zvikamu zvitete.
Chemical processing midziyo inotsamira pane corrosion-resistant alloys yepombi, mavharuvhu, reactors, uye kupisa exchangers. Alloy 28 nemamwe magiredhi epamusoro-nickel asina tsvina anotsanangurwa kune dzakakomba nharaunda dzinosanganisira wet phosphoric acid uye chloride-ine media. Iyo machining inotarisisa ndeyekuzadzisa kupedzisa kwepamusoro kunopesana nekuora kwenzvimbo uye kuchengetedza kushivirira pane yekuvharisa nzvimbo.
Kugadzira simba uye simba maapplication anoshandisa alloys anodzivirira kupisa kweturbine components, boiler fittings, uye high-temperature fasteners. Nickel-based alloys anochengetedza simba pakushanda tembiricha izvo zvingapfavisa simbi dzakajairwa, asi machining avo anoda kungwarira kutonga kwemafuta uye kusarudzwa kwekushandisa.
Industrial michina uye kupfeka zvikamu tsanangura cobalt alloys uye zvimwe zvipfeko-zvisingapfeki zvemabhushi, zvinoiswa, uye madhairekitori uko kusingagoneke kukwirisa kana uko kupfeka kwakasimba. Stellite components akajairika muvharuvhu trim uye pombi kupfeka mhete.
Aerospace uye kudzivirira zvikumbiro, nepo zviri pasi pezvimwe zvinodiwa zvinodiwa, shandisa tsika alloy machining yezvimiro uye injini-yakatarisana zvikamu. Titanium uye nickel alloys akapararira, uye izvo zvinodikanwa zvemuchina zvinowanzo sanganisira kushivirira kwakasimba, magwaro ekugadzirisa maitiro, uye kutendeseka kwepasi.
Kune vatengi, kukosha kwezvikumbiro izvi hakusi kungoti mutengesi akashanda muindasitiri imwe chete, asi kuti mutengesi asangana nekugadzirisa matambudziko ekugadzira ane chekuita nechinhu uye chikamu chemhando. Mutengesi ane oiri uye gasi vharafu ruzivo anonzwisisa shinda uye chisimbiso zvinodiwa zvinozivikanwa muindasitiri iyoyo; mutengesi ane ruzivo rwekugadzira kemikari anozojairana necorrosion-driven surface finish zvinodiwa.
FAQ
Chii chinosiyanisa tsika alloy machining kubva yakajairwa CNC machining?
Misiyano yepakutanga maitiro enyama uye magadzirirwo anodiwa. Special alloys inoshanda-kuoma, chengetedza simba pakucheka tembiricha, uye kupfeka maturusi nekukurumidza kupfuura zvinhu zvakajairika. Machining paramita, kusarudzwa kwekushandisa, uye kugadzirisa kazhinji kunofanirwa kuvandudzwa kana kuchinjirwa kune chaiyo alloy uye chikamu geometry pane kutorwa kubva kune yakajairwa zvirongwa.
Ndeapi alloys anonyanya kukumbirwa kune tsika machining?
Zvikumbiro zvakajairika zvinosanganisira simbi dzisina tsvina (300-series, 17-4 PH, uye magiredhi emhando yepamusoro seAlloy 28), nickel-based alloys (Inconel 625 uye 718), cobalt-based alloys (Stellite grade), uye titanium alloys. Sarudzo yakakodzera zvinoenderana nenharaunda yebasa, simba rinodiwa, uye ngura kana kupfeka kuramba.
Nei tsika alloy zvikamu zvichidhura kupfuura zvikamu zvakafanana mualuminium kana simbi nyoro?
Mutengo wepamusoro wezvinhu, nguva refu yekugadzira machining nekuda kwekunonoka kucheka maparamendi uye kazhinji kacho shanduko yezvishandiso, kuwedzera kwekuongorora zvinodiwa, uye njodzi huru yekuraswa zvese zvinopa. Izvo zvinhu pachazvo zvinogona kudhura kakawanda pakirogiramu pane yakajairika simbi, uye machining nguva inogona kureba zvakanyanya zvichienderana nealloy uye chikamu chakaoma.
Ndeupi ruzivo rwandinofanira kusanganisira muRFQ yetsika alloy machining?
Sanganisira iyo yakazara 2D dhizaini ine zvinhu zvakatemwa (giredhi, chiyero, uye mamiriro), kushivirira, pamusoro pekupedzisira zvinodiwa, hunhu hwakakosha, huwandu, zvinodikanwa zvekutumira, uye chero chekuongorora kana zvinyorwa zvinodiwa. A 3D modhi inobatsira asi haifanire kutsiva iyo dhizaini seyekutsanangurwa kwechibvumirano chechikamu.
Ndingaite sei kuti ndideredze njodzi yekukanganiswa mune dzakatetepa-madziro alloy zvikamu?
Shanda nemupi panguva yekuongorora dhizaini kuti uone maficha anowanzo kukanganisa. Dhizaini shanduko dzakadai seyakawanda yunifomu yemadziro ukobvu, yakakwana yekona radii, uye inosvikika yekusunga nzvimbo inogona kubatsira. Mutengesi anogonawo kupa zano rekutevedzana kwemuchina ane nhanho-yekuzorodza-nhanho kana rough-muchina / kupisa-kubata/kupedza nzira.
Ndeapi magwaro anofanira kuperekedzwa netsika alloy zvikamu?
Pashoma, zvitupa zvezvinhu zvinoteedzerwa kune mijenya uye dimensional yekuongorora report. Zvichienderana nekushandiswa, mamwe magwaro anogona kusanganisira ekutanga-chinyorwa chekuongorora mishumo, kupisa-kupisa marekodhi, kusaparadza mhedzisiro yekuedzwa, uye chitupa chekuenderana.
Mhedziso
Tsika alloy machining haingori CNC machining inoshandiswa kune chimwe chinhu chakasiyana. Zvimiro zvealloy zvinoshandura zvishandiso, kutevedzana kwemaitiro, zvinodiwa zvekuongorora, uye hupfumi hwebasa. Kune vatengi veOEM uye mainjiniya, nzira yakavimbika yepurojekiti yakabudirira ndeyekutsanangura izvo zvinhu zvizere, dhizaini nemaitiro eiyo alloy mundangariro, uye sarudza mutengesi zvichienderana neruzivo rwakaratidzwa nemhuri chaiyo yezvinhu kwete kugona kujaira wega.
Iyo RFQ yakanyatsogadzirirwa, dhizaini inoratidza zvinodiwa zvinoshanda pasina kufanira kushivirira kwakasimba, uye nhaurirano yepakutanga nezvemamiriro ezvinhu uye tarisiro yekuongorora ichaita zvakawanda kudzora mutengo uye nguva yekutungamira pane chero sarudzo imwe gare gare mukuita. Kana uine zvinodiwa, ndapota taura nesu.
