Ikhasi elilodwa lifika nekhotheshini. Ngaphansi kokuqukethwe ithi: “Cobalt 6, per AMS 5387.” Umthengi kufanele asayine; unjiniyela wekhwalithi kufanele ayifake. Akekho noyedwa ongakwazi ukuphendula imibuzo emithathu enquma ukuthi isimangalo sisho okuthile yini: yikuphi ukubuyekezwa, yiluphi uhlobo lomkhiqizo, nokuthi yiziphi izivivinyo ezenziwe. Inombolo ebekiwe akubona ubufakazi - iyinkomba yedokhumenti echaza ubufakazi.
Lokhu kuhlukaniswa kuthatha ingxenye yealloy ye-AMS 5387 ngokwehlukana kwesigaba somushwana: ukuthi incazelo ibusa ini, ishiya ini emdwebeni, ukuthi izimfuneko zayo zivela kanjani endaweni eyi-foundry floor kanye nephansi lomshini, nokuthi ungasho kanjani ukuthi amaphepha aphambi kwakho avumelekile noma akhona nje.
Lokho I-AMS 5387 Ehlanganisayo - kanye nalokho engakwenza
I-AMS 5387 iwuphawu lwempahla ye-SAE emboza ukunemba kokutshala kwe-investimenti kwe-corrosion- ukumelana nokushisa. ingxube ye-cobalt-base ngokwakhiwa okujwayelekile okungu-60Co-29Cr-4.5W, okunikezwa njenge-cast, ukwakheka okufana ne-UNS R30006. Umagazini wamanje uthi i-Revision F, yango-February 2022, ithathela i-Revision E yango-December 2015.
Amagama amabili kulowo musho anezingxabano eziningi. "Ukutshalwa kwezimali okunembayo" kuqamba inqubo, hhayi nje ingxubevange. "Njengo-cast" ubiza isimo esilethiwe, okusho ukuthi imithetho yokwamukela ibhalwe eduze nokulingisa okungazange kusetshenzwe kabusha ngokushisa kamuva.
| Imboziwe | Akufakwanga - kuvela kumdwebo noma ku-oda |
| I-Investment-cast ifomu le-alloy | Ibha esebenzile, i-billet, i-forgings (ayikwazi ukuqinisekiswa kule dokhumenti) |
| Ukwakheka kanye nendlela yokuhlola | Izinguqulo zesihlabathi, igobolondo, amandla adonsela phansi noma i-die cast ye-alloy efanayo |
| Isimo sokulethwa (njengokusakaza) | Ukubekezelelana komshini, ukuqeda phezulu, ukubekezelelana kwejometri |
| Isakaza ukuhlolwa kokwamukela | Ukwamukelwa okusebenzayo: ukubeka uphawu, ukugeleza, impilo yokukhathala |
| Uku-oda ulwazi umthengi uthi | Ukufaneleka emoyeni, ukukala ingcindezi, okunye ukugunyazwa kohlelo lokusebenza |
Umdwebo ocaphuna lokhu kucaciswa ngenkathi ubiza isitokwe sebha noma ukufakwa kwesihlabathi ukungafani kobubanzi, hhayi inkinga yokuthobela: isitifiketi asinalutho esinganamathisela kukho. Umphakeli angakhipha idokhumenti ethembeke ngokuphelele yefomu lomkhiqizo okungelona, futhi igebe livela kuphela esihlokweni sokuqala. Ukuhlolwa okusebenzayo: ingxenye yomdwebo we-cobalt 6 ecaphuna i-AMS 5387 icela ifomu lomkhiqizo, hhayi nje ikhemistri - yingakho abathengi behlangana nezingxenye ze-Stellite 6 kanye nezingxenye ze-Cobalt ezingu-6 eziyingxube efanayo ngaphansi kwamagama ahlukene, futhi kungani inothi lenqubo libaluleke ngaphezu kwelebula.
Izidingo Eziyinhloko: Ukuhlukaniswa Kwesigaba somthetho
Ithebula libonisa lokho umthengi azocelwa ukuthi akuqinisekise. Izinkomba zomushwana ziyizinkomba zalapho imfuneko ngayinye ihlala khona futhi kufanele ihlolwe kuqhathaniswa nombhalo othengiwe ngaphambi kokuba kucashunwe emdwebeni, i-oda noma ifomu lokucwaninga.
| Imfuneko | Umshwana | Kuyaphenduleka | Lokho umthengi akuqinisekisayo |
| Ukwakheka, isampula, indlela | 3.1 | Foundry, lab | Kubikwe ikhabhoni, isampuli iboshelwe ekushiseni |
| Isimo esilethiwe | Ububanzi | I-Foundry | Akukho ukucubungula okushisayo okungagunyaziwe |
| Ubulukhuni nokuguqulwa | 3.6.1 | Foundry, lab | Inani elilinganiselwe, isisekelo sokuguqulwa |
| Ikhwalithi yomsakazo | 3.7.4.1 | Foundry, umuntu wesithathu | Izindawo, isisekelo, ireferensi yombiko |
| Ukugunyazwa kwenqubo (kuyakhetheka) | 4.4.2 | Umthengi, isisekelo | Isayinwe ngaphambi kokukhiqiza |
| Okuhlukile okungagunyaziwe | 3.8 | I-Foundry | Ukuthi kukhona okuhlukile okwathathwa |
| Izibuyekezo zangaphambili | 8.3 | Umthengi | Idokhumenti efanayo nhlangothi zombili |
| Izwe lendabuko | 4.5 | Umphakeli | Isitatimende sifana nesizinda sokukhiqiza |
| Ulwazi loku-oda | 8.5 | Umthengi | Ukubuyekeza, ifomu, isimo, ububanzi |
Ikholomu ethi “ukuziphendulela” ayiyona into enhle: izigaba zokwakheka nenqubo zixazululwa ne-Foundry, izigaba zedokhumenti nanoma ubani osayina isitifiketi. Futhi isibalo esicashuniwe ngaphandle kwereferensi yesigatshana siyisimangalo, hhayi okutholiwe — umehluko phakathi 5387 izingxenye ezibonakalayo lokho kucwaningwa kwamaphasi kanye nalezo ezingaphumeleli kuvame ukuthi uhlangothi olulodwa lungasho isigatshana kanti olunye lungasho kuphela ibanga.
Lapho ukucaciswa kuthulile, ukuthula akuvunyelwe. Ukuthi ukusatshalaliswa kwe-carbide kuyinto yokwamukelwa noma umkhuba omuhle kuyahlukahluka kuye ngomhlinzeki, ngakho-ke kufanele kuxazululwe nge-oda kunokuba kutholwe ekuhlolweni okungenayo. Umthengi o-oda ingxenye ye-AMS 5387 Stellite ebuza ukuthi “imuphi umshwana ofaka isitifiketi sakho” ufunda okungaphezu kwalowo obuza ukuthi “uyathobela yini”.
Kusho Ukuthini Esitezi Sesitolo - I-Foundry and Machining
Izigatshana zibhalwa njengemibandela yokwamukela kodwa zibe yizithiyo ekusebenzeni okubili okuhlukene - yingakho izingcaphuno ezimbili zengxenye efanayo ye-AMS 5387 Stellite zingahluka ngemajini ebanzi. Ukwazi ukuthi isiphi isivimbelo esikabani okuchaza iningi lalelo gebe.
Ukusabalalisa I-Carbide Nokwelashwa Kokushisa
Ngenxa yokuthi ukulethwa kufana nokusakazwa, isakhiwo sigxilile ekuqinisweni futhi asikwazi ukutholwa ngemva kwalokho. Usayizi we-carbide nokuqhubeka kulandela ukushuba kwesigaba, i-gating kanye nokupholisa, ngakho-ke inkululeko i-Foundry enayo inkululeko eyisebenzisayo ngaphambi kokuthela. Noma yikuphi ukucubungula okushisayo okungaphezu kwesimo esishiwo kuwukuchezuka okufanele kuvunyelwane ngakho ngokubhala, hhayi isevisi evamile engezwa isitolo ukuze kube lula.
Lokho kubeka kabusha umbuzo womphakeli. "Ingabe uhlangana ne-AMS 5387" imema yebo. "Ukulawula kanjani ukupholisa esigabeni esinzima, futhi yini eshintshile ngemva kwe-athikili yokuqala" imema okuthile ngokuqukethwe: ukushintsha kwesango, ukugodola, ukulungiswa kwezinga lokushisa.
Ukuqinisa Umsebenzi kanye Nokukhethwa Kwamathuluzi
Ama-alloys e-cobalt-chromium-tungsten asebenza kanzima ngaphansi kokusikwa, ahambisa ukushisa kahle, futhi aphathe ama-carbides aqinile agwaza umphetho. Imiphumela iyaphinda: i-surface cut efanayo ngokuphindaphindiwe iqhubeka iba nzima, ngakho-ke isitolo esithatha amaphasi amancane wokuqeda singabuka ubukhulu buphuma ekubekezeleni ngaphandle kokususa iphutha. Ukushisa ukuhlala endaweni yokusika kusheshisa ukugqoka futhi kuhlanekezele izingxenye ezincane.
| Umkhawulo wesitezi sesitolo | Lokho umthengi ahlangabezana nakho |
| Ukukhanya okuphindaphindiwe kudlula endaweni eyodwa | Ubukhulu obungeke buzinze; sebenza kabusha, hhayi ukulungisa |
| Ukulawula ukushisa okunganele ekusikeni | Ukugqoka kwamathuluzi kuhlakaza, ukuphela okungaguquki phakathi kwenkatho |
| Ukusebenza okubuthakathaka | Ukuxoxa ebusweni obuvalekayo, kwenqatshwa emhlanganweni |
| Qeda ngokuphenduka esikhundleni sokuhuzuka | Isikhumba esiqinile sishiywe endaweni, kamuva sigaye kancane futhi siyingozi |
Umphumela wokuthenga awukona ukuthi inqubo eyodwa ilungile kanti enye ayilungile. Yilelo qhinga lamathuluzi kanye nokuqina kokusetha kuyingxenye yengxoxo yekhono - umphakeli ngaphandle kwabo usazocaphuna, futhi uzothola inkinga ezingxenyeni zakho.
Surface Ubuqotho
Akukho ekucacisweni kwezinto zalolu hlobo okusetha imfuneko yobuqotho obungaphezulu kubuso obumashini; lokho kungokomdwebo. Ubuso bokuvalwa abuphumeleli ngenxa yezizathu ezingakaze zivele embikweni wobukhulu: ukushiswa kokugaya, ama-microcracks, ama-abrasive ashunyekiwe, imiphetho eqoshiwe. Izinto ezintathu ziyingxenye yombandela wokwamukela futhi azikho ezidinga okokusebenza okusha: isimo sonqenqema ebusweni obubucayi, ubufakazi bokusha noma ukuguquguquka kombala ngemva kokuqhunyiswa kwemihuzuko, nobulukhuni bulinganiswa ngendlela efanayo kuzo zombili iziphetho zenkatho.
Ukugcina ubunikazi bucacile izindaba. Ukubhala “i-AMS 5387 idinga” phambi kwalezi zinto ngeke kube okunembile futhi kuzokwenza buthaka yonke idokhumenti; badweba futhi bahlele izidingo a Casting-plus-machining umphakeli ihlangana njengengxenye yokulethwa okukodwa.
Iphakheji Lombhalo: Yini Eyenza Isitifiketi Sisebenze
Iphakheji ayivumelekile ngoba iphelele. Kuvumelekile ngoba yonke into ixhumene nale nkatho, lokhu kubuyekezwa kanye nalo myalelo.
| Idokhumenti | Kumele ibonise | Akuvumelekile uma |
| Isitifiketi sokuvumelana | Ukubuyekeza, ukuhleleka kanye nenkatho, isiginesha, usuku | “Ivumelana ne-AMS 5387”, ayikho inguqulo |
| Umbiko wokuhlola okubalulekile | I-Chemistry kuhl. carbon, ubulukhuni, ukushisa ID, indlela | Imiphumela engenakho ukushisa noma okokuhlonza inkatho |
| Ukuhlolwa kwesihloko sokuqala | Zonke izici zokuklama, amanani alinganiselwe | Umdwebo owenziwe ibhaluni, azikho izilinganiso |
| Irekhodi lokugunyaza inqubo | Isiginesha yomthengi, yangaphambi kokukhiqizwa | Ukugunyazwa kukhishwe ngemuva kokulingisa kokuqala |
| Umbiko weRadiographic | Umenzi, isigatshana, isisekelo, inkomba yesithombe | Izithombe ezingenazo izinkomba ezilandelekayo |
| Isitatimende somsuka | Ihambisana nendawo yokukhiqiza | Ingqubuzana nemibandela ye-oda |
Iphethini ilula: idokhumenti iba ubufakazi lapho ingase ihlolwe ngokumelene nomunye. I-Chemistry ibophela ekushiseni, ukushisa kokuningi, inkatho kusitifiketi, isitifiketi emugqeni we-oda oqamba isibuyekezo. Hlukanisa ilunga elilodwa futhi iketango liyayeka ukufundeka, noma kunjalo amakhasi amaningi asele.
Kulapho ingxenye ye-AMS 5387 alloy ivame ukuhluleka khona - hhayi endaweni esungulwe kuyo, kodwa ekunikezelweni kwenkampani phakathi kwenkampani yokuhweba nekhasimende layo, lapho isitifiketi sifika kusihloko sencwadi yomphakeli singenayo indlela yokubuyela ekuncibilikeni.
Imibuzo Emihlanu Ehlukanisa Ukuqonda Nokujwayela
Uma ufaneleka umphakeli ukuthola ingxenye yengxubevange ye-AMS 5387, ukujwayela ukwazi inombolo; ukuqonda kuwukwazi ukuthi yisiphi isigatshana esisebenzayo nokuthi kubizani ukwanelisa.
- “Isiphi isibuyekezo esizosisho isitifiketi sakho, futhi uwusingatha kanjani umdwebo ocaphuna omdala?” Okuwusizo: amagama Ukubukeza F kanye nesiqiniseko esibhaliwe sokubuyekeza kwangaphambilini. Okubuthakathaka: “inguqulo yakamuva”.
- "Ingabe inombolo yokushisa kulo mbiko ingalandelelwa endaweni yethu yokusakaza?" Iwusizo: ichaza umkhondo, ngokuvamile irejista eningi. Ebuthakathaka: inikeza umbiko ovela emsebenzini ofanayo.
- "Ukulawula kanjani ukuqina engxenyeni enzima kakhulu yale ngxenye?" Okuwusizo: i-gating, ukupholisa, imiphumela yesilingo. Okubuthakathaka: iphinda isho ukuthobela amakhemikhali.
- "Ubani owenza i-radiography, ngaphansi kwasiphi isigatshana, futhi izithombe zibhekiselwa kanjani?" Okuwusizo: kwehlukanisa okungaphakathi kwendlu kumuntu wesithathu, kunikeza umthetho wezinombolo. Ebuthakathaka: “kuphela uma ikhasimende libuza”.
- "Uthini umzila wakho wokuchezuka uma i-athikili yokuqala ingabekezeleleki?" Okuwusizo: inqubo yemvume ebhaliwe enemvume yomthengi. Buthaka: "singakwazi ukukulungisa".
Akukho kulokhu okudinga ukuphinda izinga. Badinga ukwazi ukuthi izinga lithinta kuphi inqubo yomphakeli - okuwukuphela kwendlela yokuqonda esinda ekucwaningeni futhi ibonakale endaweni yesibili ezinzile.
FAQ
Ingabe i-AMS 5387 imboza ukukhishwa kwesihlabathi?
Ububanzi ukulingisa ukutshalwa kwezimali okunembayo. Inguqulo ye-sand-cast ye-alloy efanayo iwuhlobo lomkhiqizo ohlukile futhi ayikwazi ukuqinisekiswa kulokhu kucaciswa; umdwebo kufanele ushintshe noma imfuneko ixegiswe ngokubhala.
Ingabe umhwebi noma isitokwe angaqinisekisa i-AMS 5387 ngaphandle kokuba umsunguli?
Umhwebi anganikeza ingxenye, kodwa ubufakazi bokuvumelana kufanele buvele kumkhiqizi: ukushisa, umbiko wokuhlola, amarekhodi okucubungula. Isitifiketi esikhishwe izinyathelo ezimbalwa ezansi nomfula, engenandlela ebuyela encibilikeni, asibona ubufakazi.
Ingabe i-AMS 5387 iyafana ne-UNS R30006?
Cha. Eyodwa incazelo equkethe imithetho yokwamukela; enye inkomba yokuqamba. Umbiko ungacaphuna i-UNS u-R30006 futhi ungasho ukuthi iyiphi inguqulo esetshenzisiwe.
Ingabe i-AMS 5387 idinga ukwelashwa ngokushisa?
Isimo esilethiwe sinjengokusakaza. Ukucubungula okushisayo okungaphezu kwalokho kuwukuphambuka okufanele kuvunyelwane ngakho ngokubhala ngaphambi kokukhiqizwa, hhayi isinyathelo esicatshangwayo.
Ngingasibheka kanjani isitifiketi sokuvumelana ngokushesha?
Izinkambu ezintathu zinquma okuningi kwakho: ukubuyekezwa okucashuniwe, inkomba ye-oda, isiginesha egunyaziwe enosuku. Eyodwa engekho ibuyisela idokhumenti.
Icacisa Ingxenye ye-AMS 5387
Thumela umdwebo nesibuyekezo i-oda lakho elizolisho, futhi sizolibeka imephu ngokumelene nezigatshana ezingenhla: yiziphi izimfuneko eziwuhlangothi lwe-casting, oludinga ukuhlolwa komuntu wesithathu, nokuthi imaphi amadokhumenti okufanele aphathe inkatho. Sikhiqiza izingxenye ze-investimenti ze-cobalt-base futhi sizidwebe ngomshini, futhi ingxoxo ewusizo imayelana nezikhala kunegama lebanga.
